2002 FORD F150 maintenance

Tire rotation
Because your vehicle's tires perform different jobs, they often wear
differently. To make sure your tires wear evenly and last longer, rotate
them as indicated in the scheduled maintenance guide. If you notice that
the tires wear unevenly, have them checked.
The following procedure applies to vehicles equipped with single rear
wheels, if your vehicle is equipped with dual rear wheels it is
recommended that only the front wheels be rotated (side to side).
²Four tire rotation
²Five tire rotation
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Replacing the tires
Replace the tires when the wear
band is visible through the tire
treads.
When replacing full size tires, never mix radial bias-belted, or
bias-type tires. Use only the tire sizes that are listed on the
Certification Label. Make sure that all tires are the same size, speed
rating, and load-carrying capacity. Use only the tire combinations
recommended on the label. If you do not follow these precautions,
your vehicle may not drive properly and safely.
Make sure that all replacement tires are of the same size, type,
load-carrying capacity and tread design (e.g., ªAll Terrainº, etc.),
as originally offered by Ford.
Do not replace your tires with ªhigh performanceº tires or larger
size tires.
Failure to follow these precautions may adversely affect the
handling of the vehicle and make it easier for the driver to lose
control and roll over.
Tires that are larger or smaller than your vehicle's original tires may also
affect the accuracy of your speedometer.
Maintenance and Specifications
293

SNOW TIRES AND CHAINS
Snow tires must be the same size and grade as the tires you
currently have on your vehicle.
The tires on your vehicle have all weather treads to provide traction in
rain and snow. However, in some climates, you may need to use snow
tires and chains. If you need to use chains, it is recommended that steel
wheels (of the same size and specifications) be used as chains may chip
aluminum wheels.
Follow these guidelines when using snow tires and chains:
²Use only SAE Class S chains.
²Install chains securely, verifying that the chains do not touch any
wiring, brake lines or fuel lines.
²Drive cautiously. If you hear the chains rub or bang against your
vehicle, stop and re-tighten the chains. If this does not work, remove
the chains to prevent damage to your vehicle.
²If possible, avoid fully loading your vehicle.
²Remove the tire chains when they are no longer needed. Do not use
tire chains on dry roads.
²The suspension insulation and bumpers will help prevent vehicle
damage. Do not remove these components from your vehicle when
using snow tires and chains.
MOTORCRAFT PART NUMBERS
Component4.2L V6
engine4.6L V8
engine5.4L V8
engine5.4LSuperchargedV8 engine
Air filter
elementFA-1634 FA-1634 FA-1634
FA-1634
Fuel filter FG-986B FG-986B FG-986B FG-986B
Oil filter FL-400-S FL-820-S FL-820-S FL-820-S
PCV valve EV-251 EV-243 EV-233 EV-233
Battery
(standard)BXT-59 BXT-59 BXT-59
±
Maintenance and Specifications
294

Component4.2L V6
engine4.6L V8
engine5.4L V8
engine5.4LSuperchargedV8 engine
Battery
(heavy
duty)BXT-65-650 BXT-65-650 BXT-65-650
BXT-65-650
Spark
plugs-
platinum
1
AGSF-34EE2AWSF-32P AGSF-22W AGSF-12E or
AGSF-12FM1
2, 3
1
Refer to Vehicle Emissions Control Information (VECI) decal for spark
plug gap information.
2If a spark plug is removed for inspection and replaced, it must be
reinstalled in the same cylinder. If a spark plug needs to be replaced, use
only spark plugs with the service number suffix letter as shown above.
3Use only AGSF-12FM1 spark plugs for replacement.
REFILL CAPACITIES
Fluid Ford Part
NameApplication Capacity
Brake fluid
and clutch
fluidMotorcraft
High
Performance
DOT 3 Motor
Vehicle Brake
FluidAll Fill to line or step
(for clutch) on
reservoir
Engine
coolant
1Motorcraft
Premium
Engine
Coolant
(green-colored)orMotorcraft
Premium
Gold Engine
Coolant
(yellow-colored)
4.2L V6 engine with
1 row radiator19.0L (20.1 quarts)
4.2L V6 engine with
2 row radiator20.4L (21.6 quarts)
4.6L V8 engine with
1 row radiator19.5L (20.6 quarts)
4.6L V8 engine with
2 row radiator21.9L (23.1 quarts)
5.4L V8 engine with
1 row radiator22.6L (23.9 quarts)
5.4L V8 engine with
2 row radiator24.1L (25.5 quarts)
Maintenance and Specifications
295

Fluid Ford Part
NameApplication Capacity
Intercooler
coolant
1Motorcraft
Premium
Engine
Coolant
(green-colored)orMotorcraft
Premium
Gold Engine
Coolant
(yellow-colored)
5.4L Supercharged
V8 engine4.0L (4.2 quarts)
Engine oil
(includes
filter
change)Motorcraft
SAE 5W-20
Super
Premium
Motor OilAll 5.7L (6.0 quarts)
Fuel tank N/A 4x4 Reg. Cab with
short wheelbase92.7L (24.5 gallons)
4x2 Regular Cab,
SuperCab and
SuperCrew with
short wheelbase94.6L (25.0 gallons)
All long Wheelbase 113.6L (30.0
gallons)
Power
steering
fluidMotorcraft
MERCONt
AT FAll Fill to line on
reservoir
Transfer
case fluidMotorcraft
MERCONt
AT F4x4 vehicles 1.9L (2.0 quarts)
2
Transmission
fluid3Motorcraft
MERCONt
AT F5-speed manual 3.5L (3.75 quarts)4
Automatic- 4R100
(4x2)16.1L (17.0 quarts)4
Automatic- 4R100
(4x4)16.7L (17.7 quarts)4
Motorcraft
MERCONtV
AT FAutomatic- 4R70W 13.2L (13.9 quarts)4
Maintenance and Specifications
296

Fluid Ford Part
NameApplication Capacity
Front axle Motorcraft
SAE 75W-90
Premium 4x4
Front Axle
Lubricant4x4 vehicles 2.0L (3.7 pints)
Rear axle
5Motorcraft
SAE 75W-140
Synthetic
Rear Axle
Lubricant8.8/9.75 inch axle 2.6L (5.5 pints)6
Rear axle5Motorcraft
SAE 75W-140
Synthetic
Rear Axle
Lubricant10.25 inch axle 3.3L (6.9 pints)7
Windshield
washer fluidUltra-Clear
Windshield
Washer
ConcentrateAll 4.0L (4.25 quarts)
1Add the coolant type originally equipped in your vehicle.
2Service refill capacity is determined by filling the transfer case to the
bottom of the filler hole with the vehicle on a level surface.
3Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. Check the container to verify the fluid being added is of the
correct type. Refer to your scheduled maintenance guide to determine
the correct service interval.
Some transmission fluids may be labeled as dual usage, such as
MERCONtand MERCONtV. These dual usage fluids are not to be used
in an automatic transmission that requires use of the MERCONttype
fluid. However, these dual usage fluids may be used in transmissions that
require the MERCONtV type fluid.
Maintenance and Specifications
297

MERCONtand MERCONtV type fluids are not interchangeable.
DO NOT mix MERCONtand MERCONtV. Use of a transmission
fluid that indicates dual usage (MERCONtand MERCONtV) in
an automatic transmission application requiring MERCONtmay
cause transmission damage. Use of any fluid other than the
recommended fluid may cause transmission damage.
4Approximate dry fill capacity including transmission fluid cooling
system, actual refill capacities will vary based on vehicle application and
transmission fluid cooling system (i.e. coolers size, cooling lines. auxiliary
cooler capacities). The amount of transmission fluid and fluid level
should be set by the indication on the dipstick's normal operating range.
5Your vehicle's rear axle is filled with a synthetic rear axle lubricant and
is considered lubricated for life. These lubricants do not need to be
checked or changed unless a leak is suspected, service is required or the
axle assembly has been submerged in water. The axle lubricant should
be changed any time the rear axle has been submerged in water.
6Service refill capacity is determined by filling the axle to 6-14 mm
(1/4-9/16 inch) below the bottom of the filler hole with the vehicle on a
level surface.
Add 118 ml (4 oz.) of Additive Friction Modifier C8AZ-19B546-A or
equivalent meeting Ford specification EST-M2C118±A, for complete fill of
8.8 inch and 9.75 inch Traction-Lok axles.
7Service refill capacity is determined by filling the axle to the bottom of
the filler hole with the vehicle on a level surface.
For 10.25 inch Traction-Lok axles, use 3.1L (6.5 pints) of Motorcraft SAE
75W-140 Synthetic Rear Axle Lubricant and 236 ml (8 oz.) of Additive
Friction Modifier C8AZ-19B546-A or equivalent meeting Ford
Specification EST-M2C118-A.
Maintenance and Specifications
298

LUBRICANT SPECIFICATIONS
ItemFord part
name or
equivalentFord part
numberFord
specification
Front axle
(4X4)Motorcraft SAE
75W-90
Premium 4x4
Front Axle
LubricantXY-75W90-TQL WSP-M2C201-A
Rear axleMotorcraft SAE
75W-140 High
Performance
Synthetic Rear
Axle Lube
1
XY-75W140±QL WSL-M2C192-A
Brake fluid and
clutch fluidMotorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidPM-1 ESA-M6C25-A
and DOT 3
Engine coolant Motorcraft
Premium Engine
Coolant
(green-colored)VC-4±A (US) or
CXC-10
(Canada)ESE-M97B44-A
Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)VC-7±A WSS-
M97B51-A1
Engine oilMotorcraft SAE
5W-20 Super
Premium Motor
OilXO-5W20-QSP WSS-M2C153-H
and API
Certification
Mark
Hinges, latches,
striker plates,
fuel filler door
hinge and seat
tracks.Multi-Purpose
GreaseXG-4 or
F5AZ-19G209-AAESR-M1C159-A
Lock cylindersMotorcraft
penetrating and
lock lubricantMotorcraft XL-1 none
Maintenance and Specifications
299