2002 FORD F150 transmission fluid

Fluid Ford Part
NameApplication Capacity
Front axle Motorcraft
SAE 75W-90
Premium 4x4
Front Axle
Lubricant4x4 vehicles 2.0L (3.7 pints)
Rear axle
5Motorcraft
SAE 75W-140
Synthetic
Rear Axle
Lubricant8.8/9.75 inch axle 2.6L (5.5 pints)6
Rear axle5Motorcraft
SAE 75W-140
Synthetic
Rear Axle
Lubricant10.25 inch axle 3.3L (6.9 pints)7
Windshield
washer fluidUltra-Clear
Windshield
Washer
ConcentrateAll 4.0L (4.25 quarts)
1Add the coolant type originally equipped in your vehicle.
2Service refill capacity is determined by filling the transfer case to the
bottom of the filler hole with the vehicle on a level surface.
3Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. Check the container to verify the fluid being added is of the
correct type. Refer to your scheduled maintenance guide to determine
the correct service interval.
Some transmission fluids may be labeled as dual usage, such as
MERCONtand MERCONtV. These dual usage fluids are not to be used
in an automatic transmission that requires use of the MERCONttype
fluid. However, these dual usage fluids may be used in transmissions that
require the MERCONtV type fluid.
Maintenance and Specifications
297

MERCONtand MERCONtV type fluids are not interchangeable.
DO NOT mix MERCONtand MERCONtV. Use of a transmission
fluid that indicates dual usage (MERCONtand MERCONtV) in
an automatic transmission application requiring MERCONtmay
cause transmission damage. Use of any fluid other than the
recommended fluid may cause transmission damage.
4Approximate dry fill capacity including transmission fluid cooling
system, actual refill capacities will vary based on vehicle application and
transmission fluid cooling system (i.e. coolers size, cooling lines. auxiliary
cooler capacities). The amount of transmission fluid and fluid level
should be set by the indication on the dipstick's normal operating range.
5Your vehicle's rear axle is filled with a synthetic rear axle lubricant and
is considered lubricated for life. These lubricants do not need to be
checked or changed unless a leak is suspected, service is required or the
axle assembly has been submerged in water. The axle lubricant should
be changed any time the rear axle has been submerged in water.
6Service refill capacity is determined by filling the axle to 6-14 mm
(1/4-9/16 inch) below the bottom of the filler hole with the vehicle on a
level surface.
Add 118 ml (4 oz.) of Additive Friction Modifier C8AZ-19B546-A or
equivalent meeting Ford specification EST-M2C118±A, for complete fill of
8.8 inch and 9.75 inch Traction-Lok axles.
7Service refill capacity is determined by filling the axle to the bottom of
the filler hole with the vehicle on a level surface.
For 10.25 inch Traction-Lok axles, use 3.1L (6.5 pints) of Motorcraft SAE
75W-140 Synthetic Rear Axle Lubricant and 236 ml (8 oz.) of Additive
Friction Modifier C8AZ-19B546-A or equivalent meeting Ford
Specification EST-M2C118-A.
Maintenance and Specifications
298

ItemFord part
name or
equivalentFord part
numberFord
specification
Transmission
/steering/parking
brake linkages
and pivots,
brake and clutch
pedal shaft (if
equipped)Premium
Long-Life GreaseXG-1-C or
XG-1-KESA-M1C75-B
Power steering
fluid, transfer
case fluid (4X4)
and transmission
fluid (manual)Motorcraft
MERCONtAT FXT-2-QDX MERCONt
Automatic
transmission
(4R100)
2
Motorcraft
MERCONtAT FXT-2-QDX MERCONt
Automatic
transmission
(4R70W)
2
Motorcraft
MERCONtV
AT FXT-5-QM
MERCONtV
Windshield
washer fluidUltra-clear
Windshield
Washer
ConcentrateC9AZ-19550-AC ESR-M17P5-A
1Add 118 ml (4 oz) of Additive Friction Modifier C8AZ-19B546-A or
equivalent meeting Ford specification EST-M2C118-A for complete refill
of Traction-Lok axles. Add 236 ml (8 oz.) of Additive Friction Modifier
C8AZ-19B546-A or equivalent meeting Ford specification EST-M2C118-A
for complete refill of 10.25 and 10.5 inch Traction-Lok axles.
2Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. Check the container to verify the fluid being added is of the
correct type. Refer to your scheduled maintenance guide to determine
the correct service interval.
Maintenance and Specifications
300

Some transmission fluids may be labeled as dual usage, such as
MERCONtand MERCONtV. These dual usage fluids are not to be used
in an automatic transmission that requires use of the MERCONttype
fluid. However, these dual usage fluids may be used in transmissions that
require the MERCONtV type fluid.
MERCONtand MERCONtV type fluids are not interchangeable.
DO NOT mix MERCONtand MERCONtV. Use of a transmission
fluid that indicates dual usage (MERCONtand MERCONtV) in
an automatic transmission application requiring MERCONtmay
cause transmission damage. Use of any fluid other than the
recommended fluid may cause transmission damage.
ENGINE DATA
Engine4.2L V6
engine4.6L V8
engine5.4L V8
engine5.4LSupercharged
V8 engine
Cubic
inches256 281 330 330
Required
fuel87 octane 87 octane 87 octane 91 octane
Firing
order1-4-2-5-3-6 1-3-7-2-6-5-4-8 1-3-7-2-6-5-4-8 1-3-7-2-6-5-4-8
Spark
plug gap1.3-1.4 mm
(0.052-0.056
inch)1.3-1.4 mm
(0.052-0.056
inch)1.3-1.4 mm
(0.052-0.056
inch)1.3-1.4 mm
(0.052-0.056
inch)
Ignition
systemEDIS Coil on plug Coil on plug Coil on plug
Compression
ratio9.3:1 9.37:1 9.0:1 9.0:1
Maintenance and Specifications
301

A
Accessory delay ..........................86
Air bag supplemental
restraint system ........................145
and child safety seats ............147
description ..............................145
disposal ....................................149
driver air bag ..........................147
indicator light ...................13, 149
operation .................................147
passenger air bag ...................147
passenger deactivation
switch ......................................150
Air cleaner filter ...............289, 294
Air conditioning ..........................59
manual heating and air
conditioning system .................55
Ambulance packages ....................7
Antifreeze
(see Engine coolant) ................265
Anti-lock brake system
(see Brakes) ......................170±171
Anti-theft system
warning light .............................15
Armrests ....................................130
Automatic transmission ............175
driving an automatic
overdrive .................................176
fluid, adding ............................284
fluid, checking ........................284
fluid, refill capacities ..............295
fluid, specification ..................301
Auxiliary power point ...........82, 84
Axle
lubricant
specifications ..................299, 301refill capacities ........................295
traction lok ..............................174
B
Battery .......................................263
acid, treating emergencies .....263
charging system
warning light .............................13
jumping a disabled battery ....226
maintenance-free ....................263
replacement,
specifications ..........................294
servicing ..................................263
voltage gauge ............................18
Bed extender ..............................99
Belt minder ...............................140
Brakes ........................................170
anti-lock ...........................170±171
anti-lock brake system
(ABS) warning light .........12, 171
brake warning light ..................12
fluid, checking and adding ....283
fluid, refill capacities ..............295
fluid, specifications .........299, 301
lubricant
specifications ..................299, 301
parking ....................................172
pedals (see Power
adjustable foot pedals) ............88
shift interlock ..........................175
Break-in period .............................5
C
Capacities for refilling fluids ....295
Cassette tape player ...................36
CD changer .................................49
Certification Label ....................307
Index
313

Child safety restraints ..............154
child safety belts ....................154
Child safety seats ......................155
attaching with tether
straps .......................................160
in front seat ............................157
in rear seat ..............157, 159±160
Cleaning your vehicle
engine compartment ..............244
exterior ....................................251
instrument cluster lens ..........248
instrument panel ....................248
interior .....................................248
plastic parts ....................246±247
safety belts ..............................251
washing ....................................243
waxing .....................................243
wheels ......................................244
windows ..................................250
wiper blades ............................247
woodtone trim ........................248
Clock ................................23, 31, 41
Clutch
fluid ..........................................283
operation while driving ..........178
recommended shift speeds ....180
Compass, electronic ..............80, 86
calibration .................................82
set zone adjustment .................81
Console ........................................84
overhead ....................................78
Controls
power seat ...............................123
Coolant
checking and adding ..............265
refill capacities ................269, 295
specifications ..................299, 301Cruise control
(see Speed control) ....................88
Customer Assistance ................210
Ford accessories for
your vehicle ............................251
Ford Extended
Service Plan ............................235
Getting assistance outside
the U.S. and Canada ..............239
Getting roadside
assistance ................................210
Getting the service
you need .................................233
Ordering additional
owner's literature ...................240
The Dispute Settlement
Board .......................................236
Utilizing the
Mediation/Arbitration
Program ...................................239
D
Daytime running lamps
(see Lamps) ................................66
Dipstick
automatic transmission
fluid ..........................................284
engine oil .................................258
Doors
door ajar warning .....................14
lubricant specifications ..........299
Driveline universal joint
and slip yoke .............................288
Driving under special
conditions ..........................190, 193
sand .........................................191
snow and ice ...........................194
through water .................192, 197
Index
314

daytime running light ...............66
fog lamps ...................................65
headlamps .................................65
headlamps, flash to pass ..........66
instrument panel, dimming .....67
interior lamps .....................68±69
replacing bulbs .............69, 71±75
Lane change indicator
(see Turn signal) ........................67
Lights, warning and indicator ....10
air bag ........................................13
anti-lock brakes (ABS) ....12, 171
anti-theft ...................................15
brake ..........................................12
charging system ........................13
check coolant ............................13
cruise indicator .........................14
door ajar ....................................14
engine oil pressure ...................13
fuel cap light .............................12
high beam .................................14
low fuel ......................................13
low washer fluid .......................14
safety belt .................................13
service engine soon ..................11
speed control ............................92
turn signal indicator .................14
Load limits .................................197
GAWR ......................................197
GVWR ......................................197
trailer towing ..........................197
Loading instructions .................199
Locks
autolock ...................................113
childproof ................................107
Lubricant
specifications .....................299, 301
Lumbar support, seats .............123M
Manual transmission .................178
fluid capacities ........................295
lubricant specifications ..........301
reverse .....................................183
Mirrors .........................................78
automatic dimming rearview
mirror ........................................86
fold away ...................................88
side view mirrors (power) .......87
Moon roof ....................................92
Motorcraft parts ................276, 294
O
Octane rating ....................274±275
Odometer .....................................19
Oil (see Engine oil) ..................258
Overdrive .....................................84
P
Panic alarm feature, remote
entry system ..............................110
Parking brake ............................172
Parts (see Motorcraft parts) ....294
Pedals (see Power adjustable
foot pedals) .................................88
Power distribution box
(see Fuses) ...............................217
Power door locks ..............106, 113
Power steering ..........................173
fluid, checking and adding ....282
fluid, refill capacity ................295
fluid, specifications .........299, 301
Index
317

Traction-lok rear axle ...............174
Transfer case
fluid checking .........................288
Transmission
automatic operation ...............175
fluid, checking and adding
(automatic) .............................284
fluid, checking and adding
(manual) .................................287
fluid, refill capacities ..............295
lubricant
specifications ..................299, 301
manual operation ....................178
Transmission control indicator
light ..............................................14
Trip odometer .............................19
Trunk .........................................107
Turn signal ............................14, 67
V
Vehicle dimensions ...........302, 305Vehicle Identification Number
(VIN) ..........................................307
Vehicle loading ..........................197
Ventilating your vehicle ...........170
W
Warning chimes ...........................15
Warning lights (see Lights) .......10
Washer fluid ..............................258
Water, Driving through .............197
Windows
power .........................................85
Windshield washer fluid and
wipers
checking and adding fluid .....258
checking and cleaning ..............76
operation ...................................76
replacing wiper blades .............77
Wrecker towing .........................231
Index
319