2002 FORD F SERIES MOTORHOME AND COMMERCIAL CHASSIS coolant capacity

reservoir. If you removed the radiator cap in an overflow system, fill the
radiator until the coolant is visible and radiator is almost full.
6. Replace the cap. Turn until tightly installed. (Cap must be tightly
installed to prevent coolant loss.)
After any coolant has been added, check the coolant concentration see
Checking Engine Coolant section). If the concentration is not 50/50
(protection to –34° F/–36° C), drain some coolant and adjust the
concentration. It may take several drains and additions to obtain a 50/50
coolant concentration.
Whenever coolant has been added, the coolant level in the coolant
reservoir should be checked the next few times you drive the vehicle. If
necessary, add enough 50/50 concentration of engine coolant and
distilled water to bring the liquid level to the proper level.
If you have to add more than 1.0 liter (1.0 quart) of engine coolant per
month, have your dealer check the engine cooling system. Your cooling
system may have a leak. Operating an engine with a low level of coolant
can result in engine overheating and possible engine damage.
Recycled engine coolant
Ford Motor Company recommends the use of a recycled engine coolant
produced by Ford-approved processes in vehicles originally equipped
with Motorcraft Premium Engine Coolant (green-colored). However, not
all coolant recycling processes produce coolant that meets Ford
specification ESE-M97B44–A. Use of such coolant may harm the engine
and cooling system components.
Ford Motor Company does NOT recommend the use of recycled engine
coolant in vehicles originally equipped with Motorcraft Premium Gold
Engine Coolant since a Ford-approved recycling process is not yet
available.
Used engine coolant should be disposed of in an appropriate
manner. Follow your community’s regulations and standards for recycling
and disposing of automotive fluids.
Coolant refill capacity
To find out how much fluid your vehicle’s cooling system can hold, refer
toRefill capacitiesin this chapter.
Fill your engine coolant reservoir as outlined inAdding engine coolant
in this chapter.
Maintenance and specifications
69

MOTORCRAFT PART NUMBERS
Component 6.8L V10 engine
Air filter element FA-1634
Battery BXT-65-750
Fuel filter FG-986B
Oil filter FL-820-S
PCV valve EV-233
Spark plugs* AWSF-22E
*Refer to Vehicle Emissions Control Information (VECI) decal for spark
plug gap information.
REFILL CAPACITIES
Fluid Ford Part
NameApplication Capacity
Brake fluid Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidAll Fill to line on
reservoir
Engine oil
(includes filter
change)Motorcraft SAE
5W-20 Super
Premium Motor
OilAll 5.7L
(6.0 quarts)
Engine coolant
1Motorcraft
Premium Engine
Coolant
(green-colored)
orMotorcraft
Premium Gold
Engine Coolant
(yellow-colored)All 29.0L
(30.6 quarts)
Maintenance and specifications
95

Fluid Ford Part
NameApplication Capacity
Power steering
fluidMotorcraft
MERCONAT FAll Keep in FULL
range on
dispstick
Rear axle
2Motorcraft SAE
75W-90
Synthetic Rear
Axle LubricantDana 80 3.9L
(4.0 quarts)3
Motorcraft SAE
80W-90
Synthetic Rear
Axle LubricantDana 135 11.7L
(12.0 quarts)3
Fuel tank N/A All 284.0L
(75 .0 gallons)
Transmission
4Motorcraft
MERCONAT FAll 16.8L
(17.7 quarts)5
Your vehicle’s rear axle is filled with a synthetic rear axle lubricant and is
considered lubricated for life. These lubricants do not need to be
checked or changed unless a leak is suspected, service is required or the
axle assembly has been submerged in water. The axle lubricant should
be changed any time the rear axle has been submerged in water.
1Add the coolant type originally equipped in your vehicle.
2Fill 6 mm to 14 mm (1/4 inch to 9/16 inch) below bottom of fill hole.
3Fill Dana rear axles to 6 mm to 14 mm (1/4 inch to 9/16 inch) below
bottom of fill hole.
4Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. Check the container to verify the fluid being added is of the
correct type. Refer to your scheduled maintenance guide to determine
the correct service interval.
Some transmission fluids may be labeled as dual usage, such as
MERCONand MERCONV. These dual usage fluids are not to be used
in an automatic transmission that requires use of the MERCONtype
fluid. However, these dual usage fluids may be used in transmissions that
require the MERCONV type fluid.
Maintenance and specifications
96

MERCONand MERCONV type fluids are not interchangeable.
DO NOT mix MERCONand MERCONV. Use of a transmission
fluid that indicates dual usage (MERCONand MERCONV) in
an automatic transmission application requiring MERCONmay
cause transmission damage. Use of any fluid other than the
recommended fluid may cause transmission damage.
5Indicates only approximate dry-fill capacity. Some applications may vary
based on cooler size and if equipped with in-tank cooler. The amount of
transmission fluid and fluid level should be set by the indication on the
dipstick’s normal operating range.
LUBRICANT SPECIFICATIONS
Item Ford part
nameFord part
numberFord
specification
Brake fluid Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidPM-1 ESA-M6C25-A
and DOT 3
Engine coolant Motorcraft
Premium Engine
Coolant
(green-colored)VC-4–A (in
Canada,
Motorcraft
CXC-10)ESE-M97B44-A
Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)VC-7–A WSS-M97B51-A1
Engine oil Motorcraft SAE
5W-20 Super
Premium Motor
OilXO-5W20-QSP WSS-M2C153-H
with API
Certification
Mark
Automatic
transmission
(4R100)
1
Motorcraft
MERCONAT FXT-2-QDX MERCON
Power steering
fluidMotorcraft
MERCONAT FXT-2-QDX MERCON
Maintenance and specifications
97

check engine/
service engine soon light ...........7
cleaning .....................................58
coolant .......................................65
fail-safe coolant ........................70
idle speed control .....................63
lubrication specifications ...97, 99
refill capacities ..........................95
service points ............................60
starting after a collision ...........39
Engine block heater ...................25
Engine oil ....................................61
checking and adding ................61
dipstick ......................................61
filter, specifications ............62, 95
recommendations .....................62
refill capacities ..........................95
specifications ......................97, 99
Exhaust fumes ............................25
F
Fail safe cooling ..........................70
Fluid capacities ...........................95
Fuel ..............................................72
calculating fuel economy .........78
capacity .....................................95
choosing the right fuel .............74
comparisons with EPA fuel
economy estimates ...................81
detergent in fuel .......................75
filling your vehicle
with fuel ..............................72, 78
filter, specifications ............76, 95
fuel pump shut-off switch .......39
gauge .........................................13
improving fuel economy ..........78
low fuel warning light ..............10
octane rating .......................74, 99
quality ........................................75running out of fuel ...................75
safety information relating
to automotive fuels ..................72
Fuses ............................................41
G
Gas mileage
(see Fuel economy) ...................78
Gauges .........................................11
battery voltage gauge ...............13
engine coolant
temperature gauge ...................12
engine oil pressure gauge ........12
fuel gauge ..................................13
odometer ...................................14
speedometer .............................13
tachometer ................................14
trip odometer ............................14
GAWR (Gross Axle
Weight Rating) ............................34
calculating .................................35
definition ...................................34
driving with a heavy load ........34
location ......................................34
GVWR (Gross Vehicle
Weight Rating) ............................34
calculating ...........................34–35
definition ...................................34
driving with a heavy load ........34
location ......................................34
H
Hazard flashers ...........................39
Headlamps ...................................15
daytime running lights .............15
flash to pass ..............................16
high beam ...........................11, 15
turning on and off ....................15
warning chime ..........................11
Index
102

I
Ignition ...................................22, 99
Inspection/maintenance
(I/M) testing ................................83
Instrument panel
cluster ..........................................7
lighting up panel
and interior ...............................16
J
Jack ..............................................48
positioning .................................48
storage .......................................48
Jump-starting your vehicle ........51
K
Keys
key in ignition chime ...............11
positions of the ignition ...........22
L
Lamps
cargo lamps ...............................16
daytime running light ...............15
headlamps .................................15
headlamps, flash to pass ..........16
instrument panel, dimming .....16
replacing bulbs .........................16
Lights, warning and indicator ......7
anti-lock brakes (ABS) ........9, 28
brake ............................................9
charging system ........................10
check coolant ............................10
door ajar ....................................11
engine oil pressure ...................10
fuel reset ...................................10high beam .................................11
low fuel ......................................10
safety belt ...................................9
service engine soon ....................7
turn signal indicator .................10
Load limits ...................................34
GAWR ........................................34
GVWR ........................................34
trailer towing ............................34
Lubricant specifications .......97, 99
M
Motorcraft parts ....................76, 95
O
Octane rating ..............................74
Odometer .....................................14
Oil (see Engine oil) ....................61
Overdrive .....................................21
P
Parking brake ..............................29
Parts (see Motorcraft parts) ......95
Power distribution box
(see Fuses) .................................44
Power steering
fluid, checking and adding ......84
fluid, refill capacity ..................95
fluid, specifications .............97, 99
R
Relays ....................................41, 48
Index
103