2002 FORD EXPLORER SPORT fuel pump

CALIFORNIA Proposition 65 Warning
WARNING:Engine exhaust, some of its constituents, and certain
vehicle components contain or emit chemicals known to the State of
California to cause cancer and birth defects or other reproductive harm. In
addition, certain fluids contained in vehicles and certain products of
component wear contain or emit chemicals known to the State of California to
cause cancer and birth defects or other reproductive harm.
CONGRATULATIONS
Congratulations on acquiring your new Ford. Please take the time to get
well acquainted with your vehicle by reading this handbook. The more
you know and understand about your vehicle the greater the safety and
pleasure you will derive from driving it.
For more information on Ford Motor Company and its products visit the
following website:
•In the United States: www.ford.com
•In Canada: www.ford.ca
•In Australia: www.ford.com.au
•In Mexico: www.ford.com.mx
Additional owner information is given in separate publications.
This Owner’s Guide describes every option and model variant available
and therefore some of the items covered may not apply to your
particular vehicle. Furthermore, due to printing cycles it may describe
options before they are generally available.
Remember to pass on the Owner’s Guide when reselling the vehicle. It is
an integral part of the vehicle.
Fuel pump shut-off switchIn the event of an accident the
safety switch will automatically cut off the fuel supply to the
engine. The switch can also be activated through sudden vibration (e.g.
collision when parking). To reset the switch, refer to theFuel pump
shut-off switchin theRoadside emergencieschapter.
SAFETY AND ENVIRONMENT PROTECTION
Warning symbols in this guide
How can you reduce the risk of personal injury and prevent possible
damage to others, your vehicle and its equipment? In this guide, answers
to such questions are contained in comments highlighted by the warning
triangle symbol. These comments should be read and observed.
Introduction
4

These are some of the symbols you may see on your vehicle.
Vehicle Symbol Glossary
Safety Alert
See Owner’s Guide
Fasten Safety BeltAir Bag-Front
Air Bag-SideChild Seat
Child Seat Installation
WarningChild Seat Tether
Anchor
Brake SystemAnti-Lock Brake System
Brake Fluid -
Non-Petroleum BasedTraction Control
AdvanceTracMaster Lighting Switch
Hazard Warning FlasherFog Lamps-Front
Fuse CompartmentFuel Pump Reset
Windshield Wash/WipeWindshield
Defrost/Demist
Rear Window
Defrost/DemistPower Windows
Front/Rear
Introduction
6

If you need to arrange roadside assistance for yourself, Ford Motor
Company will reimburse a reasonable amount. To obtain reimbursement
information, U.S. Ford or Mercury vehicles customers call
1-800-241-3673; Lincoln vehicle customers call 1–800–521–4140.
Canadian customers who need to obtain reimbursement information, call
1–800–665–2006.
Roadside coverage beyond basic warranty
In the United States, you may purchase additional roadside assistance
coverage beyond this period through the Ford Auto Club by contacting
your Ford or Lincoln Mercury dealer.
Similarly in Canada, for uninterrupted Roadside Assistance coverage, you
may purchase extended coverage prior to your Basic Warranty’s Roadside
Assistance expiring. For more information and enrollment, contact
1–877–294–2582 or visit our website at www.ford.ca.
HAZARD FLASHER
The hazard flasher is located on the
steering column, just behind the
steering wheel. The hazard flashers
will operate when the ignition is off.
Push in the flasher control and all
front and rear direction signals will
flash. Press the flasher control again
to turn them off. Use it when your
vehicle is disabled and is creating a
safety hazard for other motorists.
Note:With extended use, the flasher may run down your battery.
FUEL PUMP SHUT-OFF SWITCH
FUEL
RESET
This device stops the electric fuel pump from sending fuel to the engine
when your vehicle has had a substantial jolt.
After an accident, if the engine cranks but does not start, this switch
may have been activated.
Roadside Emergencies
112

Fuse/Relay
LocationFuse Amp
RatingPower Distribution Box
Description
13 20A Cartridge
fuse4X4 Motor
14—Not Used
15—Not Used
16 40A Cartridge
fuseBlower Motor
17 30A Cartridge
fuseRear Defroster
18—Not Used
19—Not Used
20—Not Used
21 10A Mini fuse PCM Memory
22 15A Mini fuse Horn
23 20A Mini fuse Fuel Pump Motor
24 25A Mini fuse Headlamps
25 10A Mini fuse A/C Clutch Solenoid
26—Not Used
27—Not Used
28 30A Mini fuse 4WABS Module
29 15A Mini fuse Foglamps
30—Not Used
31 15A Mini fuse Daytime Running Lamps
32—Not Used
33—Not Used
34–Not Used
35—Not Used
36—Not Used
37—Not Used
38 10A Mini fuse Left Low Beam
39—Not Used
40—Not Used
Roadside Emergencies
119

Fuse/Relay
LocationFuse Amp
RatingPower Distribution Box
Description
41 15A Mini fuse Heated Oxygen Sensors
42 10A Mini fuse Right Low Beam
43—Not Used
44—Not Used
45A—Wiper Hi/Low Relay
45B—Wiper Run/Park Relay
46A—Not Used
46B—Rear Wiper Up Relay
47A 20A CB Windows
47B—Not Used
48—Window Safety Relay
49—Starter Relay
50A—Not Used
50B—Fuel Pump Relay
51—Not Used
52—Not Used
53—PCM Diode
54—PCM Relay
55—Blower Relay
56A—A/C Clutch Solenoid
56B—Horn Relay
CHANGING A FLAT TIRE
If you get a flat tire while driving:
•do not brake heavily.
•gradually decrease the vehicle’s speed.
•hold the steering wheel firmly.
•slowly move to a safe place on the side of the road.
The use of tire sealants is not recommended and may compromise the
integrity of your tires. The use of tire sealants may also affect your tire
pressure monitoring system (if equipped).
Roadside Emergencies
120

•Shut the engine off and
extinguish all smoking materials
and open flames before fueling.
•Automotive fuels can be harmful
or fatal if swallowed. If fuel is
swallowed, call a physician
immediately.
•Avoid inhaling fuel vapors.
•Avoid getting fuel in your eyes. If fuel is splash in the eyes, remove
contact lenses (if worn), flush with water for 15 minutes and seek
medical attention.
•If fuel is splashed on the skin and/or clothing, promptly remove
contaminated clothing and wash skin thoroughly with soap and water.
•Be particularly careful if you are taking“Antabuse”or other forms of
disulfiram. Breathing fuel vapors or skin contact could cause sickness
or serious personal injury.
The flow of fuel through the fuel pump nozzle can produce static
electricity, which can cause a fire if fuel is pumped into an
ungrounded fuel container.
To avoid static build-up:
•Place approved fuel container on the ground.
•DO NOT fill a container while it is in the vehicle.
•Keep the fuel pump nozzle in contact with the fuel container while
filling.
•DO NOT use a device that would hold the fuel pump handle in the fill
position.
Unleaded gasoline engines
•Use only unlead fuel.
•Use“Regular”unleaded gasoline
with an (R+M)/2 octane rating of
87.
•Do not use fuel containing
methanol.
•Do not use fuel or fuel additives with metal compounds.
87(R+M)/2 METHOD
Maintenance and Specifications
152

FFV engine (if equipped)
Flexible fuel vehicle (FFV) fuel tanks may contain 0 to 85 percent or
more of ethnanol. Any fuel blends containing gasoline and ethanol should
be treated the same as“Fuel Ethanol (E85).”To identify if your vehicle
is an FFV, check your VIN or the label on the inside of your fuel filler
door. When checking your VIN, the engine type identifier (8th character)
is“K.”
If you have a flex fuel vehicle, use only UNLEADED FUEL and
ETHANOL (E85).
Note:Flexible fuel components and standard unleaded fuel components
are NOT interchangeable. If your vehicle is not serviced in accordance
with flexible fuel vehicle procedures, damage may occur and your
warranty may be invalidated.
U.S. government regulations require fuel ethanol dispensing
pumps to have a small, square, orange and black label with the
common abbreviation E85 or the appropriate percentage for that
region. Use of other fuels such as Fuel Methanol may cause power
train damage, a loss of vehicle performance, and your warranty
may be invalidated.
Fuel quality
The World-wide Fuel Charter
recommends gasoline specifications
to provide improved performance
and emission control system
protection. Ask your fuel supplier
about gasolines that meet the
World-wide Fuel Charter. In Canada,
look for fuels that display theAuto
Makers’Choice
logo.
It should not be necessary to add
any aftermarket products to your
fuel tank if you use high quality fuel of the recommended octane rating.
Aftermarket products could cause damage to the fuel system and
invalidate your warranty.
Cleaner air
Ford endorses the use of reformulated“cleaner-burning”gasolines to
improve air quality.
Maintenance and Specifications
153

Running out of fuel
Running out of fuel may have an adverse affect on powertrain
components.
•You may need to cycle the ignition from off to on several times after
refueling to allow the fuel system to pump the fuel from the tank to
the engine.
•Your“Check Engine”indicator may come on.
Fuel filler cap
When fueling:
1. Turn the engine off.
2. Carefully turn the filler cap counterclockwise 1/8 of a turn until it
stops.
3. Pull to remove the cap.
4. To install the cap, align the tabs on the cap with the notches on the
filler pipe.
5. Turn the filler cap clockwise 1/8 of a turn until it stops.
If the“Check Fuel Cap”indicator
illuminates and stays on after you
start the engine, the cap may not be
properly installed.
If you must replace the fuel
filler cap, replace it with a fuel filler cap that is designed for your
vehicle.
If you do not use the proper fuel filler cap, excessive pressure or
vacuum in the fuel tank may damage the fuel system or cause
the fuel cap to disengage in a collision, which may result in personal
injury.
Fuel filter
Refer to theScheduled Maintenance Guidefor the appropriate
replacement intervals. Replace the fuel filter with an authorized
Motorcraft part.
ESSENTIALS OF GOOD FUEL ECONOMY
We do not recommend taking fuel economy measurements during the
first 1,600 km (1,000 miles) of driving. You will get a more accurate
measurement after 3,000 km - 5,000 km (2,000 miles - 3,000 miles)
CHECK
FUEL
CAP
Maintenance and Specifications
154