2002 FORD EXPLORER SPORT steering

CHECKING AND ADDING POWER STEERING FLUID
Check the fluid. Refer to the
Scheduled Maintenance Guidefor
service maintenance schedules.
1. Start the engine and let it run
until it reaches normal operating
schedules.
2. Turn the steering wheel left and
right several times.
3. Turn the engine off.
4. Check the fluid level.
5. If the fluid is below the MIN line,
add fluid in small amounts until it
reaches the correct level (between
the MIN and MAX lines).
Use only MERCONAT F.
BRAKE FLUID
The brake fluid should be checked
and refilled according to the service
maintenance schedule in the
Scheduled Maintenance Guide.
1. Clean the reservoir cap before
removal.
2. Check the fluid level.
3. If necessary, add brake fluid from
a clean, unopened container. Do not
fill above the MAX line.
Note:Use only a DOT 3 brake fluid
that meets Ford Motor Company
specifications.
DONOTOVERFILLPOWERSTEERINGFLUID
Maintenance and Specifications
158

MOTORCRAFT PART NUMBERS
Component 4.0L SOHC V6 engine
Air filter element FA-1658
Fuel filter FG-1036
Battery BXT-65-650
Oil filter FL-820S
PCV valve EV-243
Spark plugs* AGSF-22PP
* Refer to Vehicle Emissions Control Information (VECI) decal for spark
plug gap information.
REFILL CAPACITIES
Fluid Ford Part
NameApplication
Capacity
Brake and
clutch fluidMotorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidAll Fill to line on
reservoir
Engine oil
(including filter
change)Motorcraft SAE
5W-30 Super
Premium Motor
OilAll 4.7L (5.0
quarts)
Fuel tank N/A All 63.6 L (16.8
gallons)
Power steering
fluidMotorcraft
MERCONAT FAll Fill to line on
reservoir
Transmission
fluid
1Motorcraft
MERCONAT F4-speed manual 2.6L (5.6 pints)8
Motorcraft
MERCONV
AT F5R55E
Automatic (4x2)9.5L (10.0
quarts)2
5R55E
Automatic (4x4)9.8L (10.3
quarts)2
Maintenance and Specifications
167

ItemFord Part
Name or
equivalentFord Part
NumberFord
Specification
4–speed manual
transmissionMotorcraft
MERCON
Multi-Purpose
AT FXT-2-QDX MERCON
Power steering
fluidMotorcraft
MERCON
Multi-Purpose
AT FXT-2-QDX MERCON
Ford
conventional and
Traction-Lok
rear axles
2, 3, 4 2, 3, 4 2, 3, 4
Front axle
(4X4)Motorcraft SAE
80W-90
Premium Rear
Axle LubricantXY-80W90-QL WSP-M2C197-A
Transfer case
(4X4)Motorcraft
MERCON
Multi-Purpose
AT FXT-2-QDX MERCON
Transfer case
Front Output
Slip ShaftPremium
Long-Life GreaseXG-1-C or
XG-1-T or
XG-1-KESA-M1C75-B
Windshield
washer fluidUltra-clear
Windshield
Washer
ConcentrateC9AZ-19550-AC ESR-M17P5-A
1Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. MERCONand MERCONV are not interchangeable. DO NOT
mix MERCONand MERCONV. Refer to your scheduled maintenance
guide to determine the correct service interval.
2Conventional rear axles are filled with Motorcraft SAE 80W-90 Premium
Rear Axle Lubricant, part number XY-80W90-QL, Ford specification
WSP-M2C197-A.
Maintenance and Specifications
171

Headlamps
aiming ........................................25
autolamp system .......................24
flash to pass ..............................25
high beam .................................25
Heating
heating and air conditioning
system .......................................22
I
Ignition .................................86, 172
Infant seats (see Safety seats)...80
Instrument panel
cleaning ...................................140
cluster ..........................................8
K
Keyless entry system .................51
Keys
positions of the ignition ...........86
L
Lamps
autolamp system .................24, 37
bulb replacement
specifications chart ..................28
fog lamps ...................................24
high beams ................................25
instrument panel, dimming .....25
interior lamps ...........................27
Liftgate ........................................46
Lights, warning and indicator ......8
anti-lock brakes (ABS) ............90
Load limits .................................103
GAWR ......................................103
GVWR ......................................103
trailer towing ..........................103Loading instructions .................105
Locks
childproof ..................................47
Lubricant specifications ...170, 172
Lumbar support, seats .........57–58
M
Manual transmission ...................96
fluid capacities ........................167
lubricant specifications ..........172
reverse .......................................97
Mirrors
automatic dimming rearview
mirror ........................................38
fold away ...................................38
side view mirrors (power) .......38
Moon roof ....................................41
Motorcraft parts ........................167
P
Parking brake ..............................91
Parts (see Motorcraft parts) ....167
Power steering ............................91
fluid, refill capacity ................167
fluid, specifications .........170, 172
Preparing to drive your
vehicle ..........................................92
R
Radio ......................................14, 18
Remote entry system
locking/unlocking doors ...........47
Roadside assistance ..................111
Index
180

S
Safety belts (see Safety
restraints) ..............................60–64
Safety defects, reporting ..........136
Safety restraints ....................60–64
belt minder ...............................66
cleaning the safety belts ..........69
extension assembly ..................69
for adults .............................61–64
for children ...............................77
warning light and chime ..........65
Safety seats for children ............80
Seat belts (see Safety
restraints) ....................................60
Seats ............................................55
child safety seats ......................80
Spark plugs,
specifications .....................167, 172
Specification chart,
lubricants ...........................170, 172
Speed control ..............................39
Starting your vehicle ......86–87, 89
Steering wheel
tilting .........................................33
T
Tires ...................................162–163
tire grades ...............................163treadwear ................................163
Towing .......................................105
recreational towing .................110
trailer towing ..........................105
Traction-lok rear axle .................92
Transmission ...............................93
fluid, checking and adding
(manual) .................................161
fluid, refill capacities ..............167
lubricant specifications...170, 172
manual operation ......................96
Turn signal ..................................27
V
Vehicle dimensions ...................172
Vehicle Identification Number
(VIN) ..........................................174
Vehicle loading ..........................103
Ventilating your vehicle .............90
W
Warning lights (see Lights) .........8
Water, Driving through .............103
Windows
power .........................................37
Windshield washer fluid and
wipers ..........................................32
replacing wiper blades .............33
Index
181