2002 FORD EXPLORER maintenance

Before driving
Introduction 2
Instrumentation 6
Controls and features 28
Seating and safety restraints 131
Starting and driving
Starting 171
Driving 176
Roadside emergencies 205
Servicing
Maintenance and care 229
Capacities and specifications 283
Customer assistance 291
Reporting safety defects 303
Index 304
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Copyright 2000 Ford Motor Company
Contents
1

Check fuel cap
Momentarily illuminates when the
ignition is turned to the ON position
to ensure your bulb is working.
When this light turns on, check the
fuel filler cap. Continuing to operate
the vehicle with the check fuel cap light on, can activate theService
Engine Soon/Check Enginewarning light. When the fuel filler cap is
properly re-installed, the light(s) will turn off after a period of normal
driving. This period will vary depending on driving conditions.
It may take a long period of time for the system to detect an
improperly installed fuel filler cap.
For more information, refer toFuel filler capin theMaintenance and
carechapter.
Air bag readiness
Momentarily illuminates when the
ignition is turned ON. If the light
fails to illuminate, continues to flash
or remains on, have the system
serviced immediately.
Safety belt
Momentarily illuminates when the
ignition is turned to the ON position
to remind you to fasten your safety
belts. For more information, refer to
theSeating and safety restraints
chapter.
Brake system warning
Momentarily illuminates when the
ignition is turned to the ON position
to indicate a system check. Also
illuminates if the parking brake is
engaged. If the brake warning lamp
does not illuminate at these times, seek service immediately. Illumination
after releasing the parking brake indicates low brake fluid level and the
brake system should be inspected immediately.
CHECK
FUEL
CAP
!
BRAKE
Instrumentation
10

Anti-lock brake system (ABS)
Momentarily illuminates when the
ignition is turned to the ON position
to indicate a system check. If the
light remains on, continues to flash
or fails to illuminate, have the
system serviced immediately. With the ABS light on, the anti-lock brake
system is disabled and normal braking is still effective unless the brake
warning light also remains illuminated with the parking brake released.
Turn signal
Illuminates when the left or right
turn signal or the hazard lights are
turned on. If one or both of the
indicators stay on continuously or
flash faster, check for a burned-out
turn signal bulb. Refer toBulbsin theMaintenance and carechapter.
High beams
Illuminates when the high beam
headlamps are turned on.
Anti-theft system (if equipped)
Refer toPerimeter alarm system
(if equipped)andSecuriLocky
passive anti-theft systemin the
Controls and featureschapter.
Charging system
Illuminates when the ignition is
turned to the ON position and the
engine is off. The light also
illuminates when the battery is not
charging properly, requiring
electrical system service.
ABS
THEFT
Instrumentation
11

Optional instrument cluster gauges
Speedometer
Indicates the current vehicle speed.
Engine coolant temperature gauge
Indicates the temperature of the
engine coolant. At normal operating
temperature, the needle remains
within the normal area (the area
between the ªHº and ªCº). If it
enters the red section, the engine is
overheating. Stop the vehicle as
soon as safely possible, switch off
the engine immediately and let the
engine cool. Refer toEngine
coolantin theMaintenance and
carechapter.
Never remove the coolant reservoir cap while the engine is
running or hot.
O/D
OFF
4X4
LOW
4X4
HIGH
CHECK
FUEL
CAPTHEFT
BRAKE
SERVICE
ENGINE
SOON
Instrumentation
14

Tachometer
Indicates the engine speed in
revolutions per minute.
Driving with your tachometer
pointer in the red zone may damage
the engine.
Battery voltage gauge
This shows the battery voltage when
the ignition is in the ON position. If
the pointer moves and stays outside
the normal operating range (as
indicated by arrows), have the
vehicle's electrical system checked
as soon as possible.
Engine oil pressure gauge
This shows the engine oil pressure
in the system. Sufficient pressure
exists as long as the needle remains
in the normal range (the area
between the ªLº and ªHº).
If the gauge indicates low pressure,
stop the vehicle as soon as safely
possible and switch off the engine
immediately. Check the oil level.
Add oil if needed (refer toEngine
oilin theMaintenance and care
chapter). If the oil level is correct, have your vehicle checked at your
dealership or by a qualified technician.
Instrumentation
16

Door ajar Warning cannot be reset
Low oil pressure Warning returns after 10 minutes
Check engine temperature
Check charging system
Transmission overheated
Check transmission
Low fuel level
Low brake fluid level Warning returns after the ignition key
is turned from OFF to ON.
Change oil soon
Oil change required
Low washer fluid level
DOOR AJAR.Displayed when a door or liftgate is not completely
closed.
LOW OIL PRESSURE.Displayed when the engine oil level is low. If
this warning message is displayed, check the level of the engine oil.
Refer toEngine oilin theMaintenance and carechapter for
information about adding engine oil.
CHECK ENGINE TEMP.Displayed when the engine coolant is
overheating. Stop the vehicle as soon as safely possible, turn off the
engine and let it cool. Check the coolant and coolant level. Refer to
Engine coolantin theMaintenance and carechapter. If the warning
stays on or continues to come on, contact your dealer as soon as safely
possible.
CHECK CHARGING SYSTEM.Displayed when the electrical system is
not maintaining proper voltage. If you are operating electrical accessories
when the engine is idling at a low speed, turn off as many of the
electrical loads as soon as possible. If the warning stays on or comes on
when the engine is operating at normal speeds, have the electrical
system checked as soon as possible.
TRANSMISSION OVERHEATED.Indicates the transmission is
overheating. This warning may appear when towing heavy loads or when
driving in a low gear at a high speed for an extended period of time.
Stop the vehicle as soon as safely possible, turn off the engine and let it
cool. Refer toTransmission fluidin theMaintenance and care
chapter. If the warning stays on or continues to come on, contact your
dealer for transmission service as soon as possible.
Instrumentation
25

CHECK TRANSMISSION.Indicates the transmission is not operating
properly. If this warning stays on, contact your dealer as soon as possible.
LOW FUEL LEVEL.Displayed as an early reminder of a low fuel condition.
LOW BRAKE FLUID LEVEL.Indicates the brake fluid level is low and
the brake system should be inspected immediately. Refer toChecking
and adding brake fluidin theMaintenance and carechapter.
CHANGE OIL SOON/OIL CHANGE REQUIRED.Displayed when the
engine oil life remaining is 5 percent or less. When oil life left is between 5%
and 0%, the CHANGE OIL SOON message will be displayed. When oil life left
reaches 0%, the OIL CHANGE REQUIRED message will be displayed.
An oil change is required whenever indicated by the message center.
USE ONLY RECOMMENDED ENGINE OILS.
To reset the oil monitoring system to 100% after each oil change
[approximately 8 000 km (5 000 miles) or 180 days] perform the following:
1. Press the SETUP control to
access the System Check function.
2. Press and release the RESET
control to display ªOIL LIFE XX%
HOLD RESET NEW.
3. Press and hold the RESET
control for 2 seconds to display ªIF
NEW OIL HOLD RESET.
4. Press and hold the RESET
control to display OIL LIFE SET TO
100%. Your oil life is now reset.
To reset the oil monitoring system to your personalized oil life %:
1. Press the SETUP control to
access the System Check function.
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%
Instrumentation
26

2. Press and release the RESET
control to display ªOIL LIFE XX%
HOLD RESET NEW.
3. Press and hold the RESET
control for 2 seconds to display ªIF
NEW OIL HOLD RESET.
4. Release the RESET control
momentarily, then press RESET and
SETUP controls at the same time to
activate a service mode which will
display OIL LIFE XX% RESET TO
ALTER.
5. Press RESET until you find your personalized OIL LIFE XX%.
6. With your personalized OIL LIFE XX% displayed, press SETUP to
continue the system check.
LOW WASHER FLUID LEVEL.Indicates the washer fluid reservoir is
less than one quarter full. Check the washer fluid level. Refer to
Windshield washer fluidin theMaintenance and carechapter.
DATA ERR.These messages indicate improper operation of the vehicle
network communication between electronic modules.
²Fuel Computer
²Oil life
²Charging system
²Door sensor
²Washer fluid
²Brake Fluid
²Compass
²Outside temperature
²Engine sensor
Contact your dealer as soon as possible if these messages occur on a
regular basis.
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Instrumentation
27