2002 FORD EXCURSION brake

20815.psp Ford O/G 2002 Excursion English 4th Print 2C3J-19A321-HB 04/24/2003 09:14:57 127 B
MOTORCRAFT PART NUMBERSComponent* 5.4L V8 engine 6.8L V10 engine
Air filter element FA-1634 FA-1634
Fuel filter FG-986B FG-986B
Oil filter FL-820-S FL-820-S
PCV valve EV-233 EV-233
Battery BXT-65-750 BXT-65-750
Spark plugs-platinum** AGSF-22W AGSF-22W
*Refer to the7.3 Liter Power Stroke Direct Injection Turbo Diesel
Owner’s Guide Supplementfor Motorcraft diesel engine service part
numbers.
**Refer to Vehicle Emissions Control Information (VECI) decal for spark
plug gap information.
REFILL CAPACITIES
Fluid Ford Part Name Application Capacity
Front axle Motorcraft SAE
75W-90 Premium
4x4 Front Axle
Lubricant4X4 vehicles 1.8L (3.8 pints)
Rear axle
1
Motorcraft SAE
75W-140 Synthetic
Rear Axle
LubricantAll 3.3L (6.9 pints)
2
Brake fluid High Performance
DOT 3 Motor
Vehicle Brake
FluidAll Fill to line on
reservoirMaintenance and Specifications254
MOTORCRAFT PART NUMBERSComponent* 5.4L V8 engine 6.8L V10 engine
Air filter element FA-1634 FA-1634
Fuel filter FG-986B FG-986B
Oil filter FL-820-S FL-820-S
PCV valve EV-233 EV-233
Battery BXT-65-750 BXT-65-750
Spark plugs-platinum** AGSF-22W AGSF-22W
*Refer to the7.3 Liter Power Stroke Direct Injection Turbo Diesel
Owner’s Guide Supplementfor Motorcraft diesel engine service part
numbers.
**Refer to Vehicle Emissions Control Information (VECI) decal for spark
plug gap information.
REFILL CAPACITIES
Fluid Ford Part Name Application Capacity
Front axle Motorcraft SAE
75W-90 Premium
4x4 Front Axle
Lubricant4X4 vehicles 1.8L (3.8 pints)
Rear axle
1
Motorcraft SAE
75W-140 Synthetic
Rear Axle
LubricantAll 3.3L (6.9 pints)
2
Brake fluid High Performance
DOT 3 Motor
Vehicle Brake
FluidAll Fill to line on
reservoirMaintenance and Specifications254

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LUBRICANT SPECIFICATIONSItemFord part name
or equivalentFord part
numberFord
specification
Spindle bearingHigh Temperature
4X4 Front Axle
and Wheel
Bearing GreaseE8TZ-19590–A ESA-M1C198–A
Front axle Motorcraft SAE
75W-90 Premium
4x4 Front Axle
LubricantXY-75W90-TQL WSP-M2C201-A
Rear axle
1
Motorcraft SAE
75W-140 High
Performance
Synthetic Rear
Axle LubricantXY-75W140–QL WSL-M2C192-A
Brake fluid Motorcraft High
Performance DOT
3 Motor Vehicle
Brake FluidPM-1 ESA-M6C25-A
and DOT 3
Engine
coolant-Gasoline
enginesMotorcraft
Premium Engine
Coolant
(green-colored)VC-4–A (in
Canada,
Motorcraft
CXC-10 )ESE-M97B44-A
Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)VC-7–A WSS-M97B51-A1
Engine
coolant-Diesel
engineRefer to your 7.3L Diesel Supplement
Engine
oil-Gasoline
enginesMotorcraft SAE
5W-20 Premium
Synthetic Blend
Motor OilXO-5W20-QSP WSS-M2C153-H
and API
Certification
Mark
Maintenance and Specifications
257
LUBRICANT SPECIFICATIONSItemFord part name
or equivalentFord part
numberFord
specification
Spindle bearingHigh Temperature
4X4 Front Axle
and Wheel
Bearing GreaseE8TZ-19590–A ESA-M1C198–A
Front axle Motorcraft SAE
75W-90 Premium
4x4 Front Axle
LubricantXY-75W90-TQL WSP-M2C201-A
Rear axle
1
Motorcraft SAE
75W-140 High
Performance
Synthetic Rear
Axle LubricantXY-75W140–QL WSL-M2C192-A
Brake fluid Motorcraft High
Performance DOT
3 Motor Vehicle
Brake FluidPM-1 ESA-M6C25-A
and DOT 3
Engine
coolant-Gasoline
enginesMotorcraft
Premium Engine
Coolant
(green-colored)VC-4–A (in
Canada,
Motorcraft
CXC-10 )ESE-M97B44-A
Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)VC-7–A WSS-M97B51-A1
Engine
coolant-Diesel
engineRefer to your 7.3L Diesel Supplement
Engine
oil-Gasoline
enginesMotorcraft SAE
5W-20 Premium
Synthetic Blend
Motor OilXO-5W20-QSP WSS-M2C153-H
and API
Certification
Mark
Maintenance and Specifications
257

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ItemFord part name
or equivalentFord part
numberFord
specification
Engine oil-Diesel
engineRefer to your 7.3L Diesel Supplement
Hinges, latches,
striker plates,
fuel filler door
hinge and seat
tracksMulti-Purpose
GreaseXG-4or
F5AZ-19G209-AAESR-M1C159-A
Transmission
/steering/parking
brake linkages
and pivots,
brake pedal
shaftPremium
Long-Life GreaseXG-1-C or
XG-1-KESA-M1C75-B
Power steering
fluid and
transfer case
fluid (if
equipped)Motorcraft
MERCONAT FXT-2-QDX MERCON
Automatic
transmission
2
Motorcraft
MERCONAT FXT-2-QDX MERCON
Windshield
washer fluidUltra-clear
Windshield
Washer
ConcentrateC9AZ-19550-AC ESR-M17P5-A
1Add 236 ml (8 oz.) of Additive Friction Modifier C8AZ-19B546-A or
equivalent meeting Ford specification EST-M2C118-A for complete refill
of Traction-Lok axles. Ford design rear axles contain a synthetic
lubricant that does not require changing unless the axle has been
submerged in water.Maintenance and Specifications258
ItemFord part name
or equivalentFord part
numberFord
specification
Engine oil-Diesel
engineRefer to your 7.3L Diesel Supplement
Hinges, latches,
striker plates,
fuel filler door
hinge and seat
tracksMulti-Purpose
GreaseXG-4or
F5AZ-19G209-AAESR-M1C159-A
Transmission
/steering/parking
brake linkages
and pivots,
brake pedal
shaftPremium
Long-Life GreaseXG-1-C or
XG-1-KESA-M1C75-B
Power steering
fluid and
transfer case
fluid (if
equipped)Motorcraft
MERCONAT FXT-2-QDX MERCON
Automatic
transmission
2
Motorcraft
MERCONAT FXT-2-QDX MERCON
Windshield
washer fluidUltra-clear
Windshield
Washer
ConcentrateC9AZ-19550-AC ESR-M17P5-A
1Add 236 ml (8 oz.) of Additive Friction Modifier C8AZ-19B546-A or
equivalent meeting Ford specification EST-M2C118-A for complete refill
of Traction-Lok axles. Ford design rear axles contain a synthetic
lubricant that does not require changing unless the axle has been
submerged in water.Maintenance and Specifications258

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Vehicle identification number
The vehicle identification number is
attached to a metal tag and is
located on the driver side
instrument panel. (Please note that
in the graphic XXXX is
representative of your vehicle
identification number.)
1. World manufacturer identifier
2. Brake type and gross vehicle
weight rating (GVWR)
3. Vehicle line, series, body type
4. Engine type
5. Check digit
6. Model year
7. Assembly plant
8. Production sequence number
Engine number
The engine number (the last eight numbers of the vehicle identification
number) is stamped on the engine block, transmission, frame and
transfer case (if equipped).
XXXXXXXXXXXXXXXXX
Maintenance and Specifications262
Vehicle identification number
The vehicle identification number is
attached to a metal tag and is
located on the driver side
instrument panel. (Please note that
in the graphic XXXX is
representative of your vehicle
identification number.)
1. World manufacturer identifier
2. Brake type and gross vehicle
weight rating (GVWR)
3. Vehicle line, series, body type
4. Engine type
5. Check digit
6. Model year
7. Assembly plant
8. Production sequence number
Engine number
The engine number (the last eight numbers of the vehicle identification
number) is stamped on the engine block, transmission, frame and
transfer case (if equipped).
XXXXXXXXXXXXXXXXX
Maintenance and Specifications262

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A
ABS (see Brakes) .....................157
Accessory delay ..........................86
Air bag supplemental restraint
system ........................................140
and child safety seats ............142
description ..............................140
disposal ....................................144
driver air bag ..........................142
indicator light ...................12, 144
operation .................................142
passenger air bag ...................142
Air cleaner filter ...............248, 254
Air conditioning ..........................60
auxiliary heater and air
conditioner ................................68
manual heating and air
conditioning system .................57
Antifreeze (see Engine
coolant) .....................................227
Anti-lock brake system
(see Brakes) ..............................157
Anti-theft system
warning light .............................14
Audio system (see Radio) ...19, 27
Automatic transmission
driving an automatic
overdrive .................................161
fluid, adding ............................245
fluid, checking ........................245
fluid, refill capacities ..............254
fluid, specification ..................259
Auxiliary power point .................83
Axle
lubricant specifications ..257, 259
refill capacities ........................254
traction lok ..............................159B
Battery .......................................225
acid, treating emergencies .....225
charging system warning
light ............................................12
jumping a disabled battery ....197
maintenance-free ....................225
replacement, specifications ...254
servicing ..................................225
BeltMinder .................................135
Brakes ........................................156
anti-lock ...................................157
anti-lock brake system (ABS)
warning light .....................12, 157
brake warning light ..................11
fluid, checking and adding ....244
fluid, refill capacities ..............254
fluid, specifications .........257, 259
lubricant specifications ..257, 259
parking ....................................158
pedals (see Power adjustable
foot pedals) ...............................89
shift interlock ..........................160
Break-in period .............................5
Bulbs ............................................75
C
Capacities for refilling fluids ....254
Cargo net ...................................102
CD-6 disc .....................................27
CD-single premium .....................19
Certification Label ....................261
Changing a tire .........................192
Child safety restraints ..............145
child safety belts ....................145
Child safety seats ......................145Index266
A
ABS (see Brakes) .....................157
Accessory delay ..........................86
Air bag supplemental restraint
system ........................................140
and child safety seats ............142
description ..............................140
disposal ....................................144
driver air bag ..........................142
indicator light ...................12, 144
operation .................................142
passenger air bag ...................142
Air cleaner filter ...............248, 254
Air conditioning ..........................60
auxiliary heater and air
conditioner ................................68
manual heating and air
conditioning system .................57
Antifreeze (see Engine
coolant) .....................................227
Anti-lock brake system
(see Brakes) ..............................157
Anti-theft system
warning light .............................14
Audio system (see Radio) ...19, 27
Automatic transmission
driving an automatic
overdrive .................................161
fluid, adding ............................245
fluid, checking ........................245
fluid, refill capacities ..............254
fluid, specification ..................259
Auxiliary power point .................83
Axle
lubricant specifications ..257, 259
refill capacities ........................254
traction lok ..............................159B
Battery .......................................225
acid, treating emergencies .....225
charging system warning
light ............................................12
jumping a disabled battery ....197
maintenance-free ....................225
replacement, specifications ...254
servicing ..................................225
BeltMinder .................................135
Brakes ........................................156
anti-lock ...................................157
anti-lock brake system (ABS)
warning light .....................12, 157
brake warning light ..................11
fluid, checking and adding ....244
fluid, refill capacities ..............254
fluid, specifications .........257, 259
lubricant specifications ..257, 259
parking ....................................158
pedals (see Power adjustable
foot pedals) ...............................89
shift interlock ..........................160
Break-in period .............................5
Bulbs ............................................75
C
Capacities for refilling fluids ....254
Cargo net ...................................102
CD-6 disc .....................................27
CD-single premium .....................19
Certification Label ....................261
Changing a tire .........................192
Child safety restraints ..............145
child safety belts ....................145
Child safety seats ......................145Index266

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Head restraints .........................121
Headlamps ...................................71
aiming ........................................73
autolamp system .......................71
bulb specifications ....................75
daytime running lights .............72
flash to pass ..............................72
high beam ...........................13, 72
replacing bulbs .........................76
turning on and off ....................71
warning chime ..........................14
Heating
heating and air conditioning
system .................................57, 60
HomeLink universal
transceiver (see Garage
door opener) .................97–98, 100
Hood ..........................................220
I
Ignition .......................152, 259–260
Infant seats
(see Safety seats) .....................145
Inspection/maintenance (I/M)
testing ........................................242
Instrument panel
cleaning ...................................216
cluster ........................................10
lighting up panel and
interior .......................................73
J
Jack ............................................192
positioning ...............................192
storage .....................................192
Jump-starting your vehicle ......197K
Keyless entry system
autolock ...................................112
locking and unlocking
doors ................................111–112
programming entry code .......111
Keys ...................................113–115
key in ignition chime ...............15
positions of the ignition .........152
L
Lamps
autolamp system .................71, 75
bulb replacement
specifications chart ..................75
cargo lamps ...............................73
daytime running light ...............72
fog lamps ...................................72
headlamps .................................71
headlamps, flash to pass ..........72
instrument panel, dimming .....73
interior lamps ...............73–74, 76
replacing bulbs ...................75–79
Lane change indicator (see
Turn signal) .................................73
Liftgate ......................................102
Lights, warning and indicator ....10
air bag ........................................12
anti-lock brakes (ABS) ....12, 157
anti-theft ...................................14
brake ..........................................11
charging system ........................12
check coolant ............................11
cruise indicator .........................13
door ajar ....................................14
fuel cap light .............................11
high beam .................................13
low fuel ......................................13
safety belt .................................12
Index
269
Head restraints .........................121
Headlamps ...................................71
aiming ........................................73
autolamp system .......................71
bulb specifications ....................75
daytime running lights .............72
flash to pass ..............................72
high beam ...........................13, 72
replacing bulbs .........................76
turning on and off ....................71
warning chime ..........................14
Heating
heating and air conditioning
system .................................57, 60
HomeLink universal
transceiver (see Garage
door opener) .................97–98, 100
Hood ..........................................220
I
Ignition .......................152, 259–260
Infant seats
(see Safety seats) .....................145
Inspection/maintenance (I/M)
testing ........................................242
Instrument panel
cleaning ...................................216
cluster ........................................10
lighting up panel and
interior .......................................73
J
Jack ............................................192
positioning ...............................192
storage .....................................192
Jump-starting your vehicle ......197K
Keyless entry system
autolock ...................................112
locking and unlocking
doors ................................111–112
programming entry code .......111
Keys ...................................113–115
key in ignition chime ...............15
positions of the ignition .........152
L
Lamps
autolamp system .................71, 75
bulb replacement
specifications chart ..................75
cargo lamps ...............................73
daytime running light ...............72
fog lamps ...................................72
headlamps .................................71
headlamps, flash to pass ..........72
instrument panel, dimming .....73
interior lamps ...............73–74, 76
replacing bulbs ...................75–79
Lane change indicator (see
Turn signal) .................................73
Liftgate ......................................102
Lights, warning and indicator ....10
air bag ........................................12
anti-lock brakes (ABS) ....12, 157
anti-theft ...................................14
brake ..........................................11
charging system ........................12
check coolant ............................11
cruise indicator .........................13
door ajar ....................................14
fuel cap light .............................11
high beam .................................13
low fuel ......................................13
safety belt .................................12
Index
269

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service engine soon ..................10
speed control ............................93
turn signal indicator .................13
Limited slip axle (see Traction
Loc) ............................................159
Load limits .................................177
GAWR ......................................177
GVWR ......................................177
trailer towing ..........................177
Loading instructions .................179
Locks
autolock ...................................112
childproof ................................106
doors ........................................105
Lubricant specifications ...257, 259
Lumbar support, seats .............119
M
Manual transmission
fluid capacities ........................254
lubricant specifications ..........259
Message center ...........................93
english/metric button ...............94
menu button .............................94
Mirrors .........................................82
automatic dimming rearview
mirror ........................................86
fold away ...................................88
heated ........................................88
side view mirrors (power) .......87
Motorcraft parts ................237, 254
O
Octane rating ............................236
Odometer .....................................18
Oil (see Engine oil) ..................222Overdrive ...................................101
P
Panic alarm feature, remote
entry system ..............................108
Parking brake ............................158
Parts (see Motorcraft parts) ....254
Pedals (see Power adjustable
foot pedals) .................................89
Power adjustable foot pedals ...118
Power distribution box
(see Fuses) ...............................188
Power door locks ..............105, 112
Power mirrors .............................87
Power point .................................83
Power steering ..........................159
fluid, checking and adding ....243
fluid, refill capacity ................254
fluid, specifications .........257, 259
Power Windows ...........................85
Preparing to drive your
vehicle ........................................160
R
Radio ......................................19, 27
Radio reception ...........................56
Rear window defroster ...............70
Relays ........................................187
Remote entry system .......106, 108
illuminated entry ....................110
locking/unlocking
doors ................................105, 107
panic alarm .............................108
replacement/additional
transmitters .............................109Index270
service engine soon ..................10
speed control ............................93
turn signal indicator .................13
Limited slip axle (see Traction
Loc) ............................................159
Load limits .................................177
GAWR ......................................177
GVWR ......................................177
trailer towing ..........................177
Loading instructions .................179
Locks
autolock ...................................112
childproof ................................106
doors ........................................105
Lubricant specifications ...257, 259
Lumbar support, seats .............119
M
Manual transmission
fluid capacities ........................254
lubricant specifications ..........259
Message center ...........................93
english/metric button ...............94
menu button .............................94
Mirrors .........................................82
automatic dimming rearview
mirror ........................................86
fold away ...................................88
heated ........................................88
side view mirrors (power) .......87
Motorcraft parts ................237, 254
O
Octane rating ............................236
Odometer .....................................18
Oil (see Engine oil) ..................222Overdrive ...................................101
P
Panic alarm feature, remote
entry system ..............................108
Parking brake ............................158
Parts (see Motorcraft parts) ....254
Pedals (see Power adjustable
foot pedals) .................................89
Power adjustable foot pedals ...118
Power distribution box
(see Fuses) ...............................188
Power door locks ..............105, 112
Power mirrors .............................87
Power point .................................83
Power steering ..........................159
fluid, checking and adding ....243
fluid, refill capacity ................254
fluid, specifications .........257, 259
Power Windows ...........................85
Preparing to drive your
vehicle ........................................160
R
Radio ......................................19, 27
Radio reception ...........................56
Rear window defroster ...............70
Relays ........................................187
Remote entry system .......106, 108
illuminated entry ....................110
locking/unlocking
doors ................................105, 107
panic alarm .............................108
replacement/additional
transmitters .............................109Index270