2002 FORD EXCURSION brake

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Seating and Safety Restraints 117
Seating 117
Safety restraints 128
Air bags 140
Child restraints 144
Driving 152
Starting 152
Brakes 156
Transmission operation 160
Vehicle loading 177
Trailer towing 180
Recreational towing 184
Roadside Emergencies 185
Getting roadside assistance 185
Hazard flasher switch 186
Fuel pump shut-off switch 186
Fuses and relays 187
Changing tires 192
Jump starting 197
Wrecker towing 202
Customer Assistance 204
The dispute settlement board 206
Utilizing the mediation/arbitration 209
Getting assistance outside the U.S. and Canada 210
Ordering additional owner’s literature 211
Reporting safety defects (U.S. only) 212
Table of Contents2
Seating and Safety Restraints 117
Seating 117
Safety restraints 128
Air bags 140
Child restraints 144
Driving 152
Starting 152
Brakes 156
Transmission operation 160
Vehicle loading 177
Trailer towing 180
Recreational towing 184
Roadside Emergencies 185
Getting roadside assistance 185
Hazard flasher switch 186
Fuel pump shut-off switch 186
Fuses and relays 187
Changing tires 192
Jump starting 197
Wrecker towing 202
Customer Assistance 204
The dispute settlement board 206
Utilizing the mediation/arbitration 209
Getting assistance outside the U.S. and Canada 210
Ordering additional owner’s literature 211
Reporting safety defects (U.S. only) 212
Table of Contents2

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These are some of the symbols you may see on your vehicle.
Vehicle Symbol Glossary
Safety Alert
See Owner’s Guide
Fasten Safety Belt
Air Bag-Front
Air Bag-Side
Child Seat
Child Seat Installation
Warning
Child Seat Tether
Anchorage
Brake System
Anti-Lock Brake System
Brake Fluid -
Non-Petroleum Based
Traction Control
AdvanceTrac
Master Lighting Switch
Hazard Warning Flasher
Fog Lamps-Front
Fuse Compartment
Fuel Pump Reset
Windshield Wash/Wipe
Windshield
Defrost/Demist
Rear Window
Defrost/Demist
Power Windows
Front/Rear
Introduction8
These are some of the symbols you may see on your vehicle.
Vehicle Symbol Glossary
Safety Alert
See Owner’s Guide
Fasten Safety Belt
Air Bag-Front
Air Bag-Side
Child Seat
Child Seat Installation
Warning
Child Seat Tether
Anchorage
Brake System
Anti-Lock Brake System
Brake Fluid -
Non-Petroleum Based
Traction Control
AdvanceTrac
Master Lighting Switch
Hazard Warning Flasher
Fog Lamps-Front
Fuse Compartment
Fuel Pump Reset
Windshield Wash/Wipe
Windshield
Defrost/Demist
Rear Window
Defrost/Demist
Power Windows
Front/Rear
Introduction8

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Light is blinking:
Engine misfire is occurring which could damage your catalytic converter.
You should drive in a moderate fashion (avoid heavy acceleration and
deceleration) and have your vehicle serviced at the first available
opportunity.
Under engine misfire conditions, excessive exhaust temperatures
could damage the catalytic converter, the fuel system, interior
floor coverings or other vehicle components, possibly causing a fire.
Check fuel cap (if equipped)
Illuminates when the fuel cap is not
installed correctly. Check the fuel
cap for proper installation. When
the fuel filler cap is properly
re-installed, the light(s) will turn off
after a period of normal driving.
Continuing to operate the vehicle with the check fuel cap light on, or a
mis-installed fuel cap can activate theService Engine Soon/Check
Enginewarning light.
It may take a long period of time for the system to detect an
improperly installed fuel filler cap.
For more information, refer toFuel filler capin theMaintenance and
specificationschapter.
Check gage
Illuminates when the engine coolant
temperature is high, the engine oil
pressure is low or the fuel gauge is
at or near empty. Refer toEngine
coolant temperature gauge, Engine oil pressure gaugeorFuel gauge
in this chapter for more information.
Brake system warning
To confirm the brake system warning
light is functional, it will momentarily
illuminate when the ignition is turned
to the ON position (alternatively for
some vehicles when the ignition is moved from the ON position to START
position, the light will momentarily illuminate prior to reaching the START
CHECK
GAGE
Instrument Cluster
11
Light is blinking:
Engine misfire is occurring which could damage your catalytic converter.
You should drive in a moderate fashion (avoid heavy acceleration and
deceleration) and have your vehicle serviced at the first available
opportunity.
Under engine misfire conditions, excessive exhaust temperatures
could damage the catalytic converter, the fuel system, interior
floor coverings or other vehicle components, possibly causing a fire.
Check fuel cap (if equipped)
Illuminates when the fuel cap is not
installed correctly. Check the fuel
cap for proper installation. When
the fuel filler cap is properly
re-installed, the light(s) will turn off
after a period of normal driving.
Continuing to operate the vehicle with the check fuel cap light on, or a
mis-installed fuel cap can activate theService Engine Soon/Check
Enginewarning light.
It may take a long period of time for the system to detect an
improperly installed fuel filler cap.
For more information, refer toFuel filler capin theMaintenance and
specificationschapter.
Check gage
Illuminates when the engine coolant
temperature is high, the engine oil
pressure is low or the fuel gauge is
at or near empty. Refer toEngine
coolant temperature gauge, Engine oil pressure gaugeorFuel gauge
in this chapter for more information.
Brake system warning
To confirm the brake system warning
light is functional, it will momentarily
illuminate when the ignition is turned
to the ON position (alternatively for
some vehicles when the ignition is moved from the ON position to START
position, the light will momentarily illuminate prior to reaching the START
CHECK
GAGE
Instrument Cluster
11

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position). It also illuminates if the parking brake is engaged. If the brake
system warning light does not illuminate as described, seek service
immediately. Illumination after the parking brake is released indicates low
brake fluid level or a brake system malfunction and the brake system
should be serviced immediately by a qualified technician.Refer toBrakesin theDrivingchapter for more information.
Anti-lock brake system (ABS)To confirm the anti-lock brake system
(ABS) warning light is functional it
will momentarily illuminate when the
ignition is turned to the ON position
(alternatively for some vehicles when
the ignition is moved from the ON position to the START position, the light
will momentarily illuminate just prior to reaching the START position). If
the light remains on, continues to flash or fails to illuminate, have the ABS
serviced immediately. If the ABS light remains on, it means the anti-lock
brake system has malfunctioned and is disabled, however, the normal brake
system will still function unless the brake warning light also remains
illuminated and parking brake is off. Refer toBrakesin theDriving
chapter for more information.Safety belt
Illuminates to remind you to fasten
your safety belts. For more
information, refer to theSeating
and safety restraintschapter.
Air bag readiness
Illuminates to confirm that the air
bags (front or side) are operational.
If the light fails to illuminate,
continues to flash or remains on,
have the system serviced immediately.
Charging system
Illuminates when the battery is not
charging properly.
ABS
Instrument Cluster12
position). It also illuminates if the parking brake is engaged. If the brake
system warning light does not illuminate as described, seek service
immediately. Illumination after the parking brake is released indicates low
brake fluid level or a brake system malfunction and the brake system
should be serviced immediately by a qualified technician.Refer toBrakesin theDrivingchapter for more information.
Anti-lock brake system (ABS)To confirm the anti-lock brake system
(ABS) warning light is functional it
will momentarily illuminate when the
ignition is turned to the ON position
(alternatively for some vehicles when
the ignition is moved from the ON position to the START position, the light
will momentarily illuminate just prior to reaching the START position). If
the light remains on, continues to flash or fails to illuminate, have the ABS
serviced immediately. If the ABS light remains on, it means the anti-lock
brake system has malfunctioned and is disabled, however, the normal brake
system will still function unless the brake warning light also remains
illuminated and parking brake is off. Refer toBrakesin theDriving
chapter for more information.Safety belt
Illuminates to remind you to fasten
your safety belts. For more
information, refer to theSeating
and safety restraintschapter.
Air bag readiness
Illuminates to confirm that the air
bags (front or side) are operational.
If the light fails to illuminate,
continues to flash or remains on,
have the system serviced immediately.
Charging system
Illuminates when the battery is not
charging properly.
ABS
Instrument Cluster12

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Key-in-ignition warning chime
Sounds when the key is left in the ignition and the driver’s door is
opened.
Parking brake ON warning chime
Sounds when the parking brake is set, the engine is running and the
vehicle is driven more than 5 Km (3 mph).
GAUGES
Engine coolant temperature gauge
Indicates the temperature of the
engine coolant. At normal operating
temperature, the needle remains
within the normal area (the area
between the “H” and “C”). If it
enters the red section, the engine is
overheating. Stop the vehicle as
soon as safely possible, switch off
the engine immediately and let the
engine cool. Refer toEngine
coolantin theMaintenance and
specificationschapter.
Never remove the coolant reservoir cap while the engine is
running or hot. Steam and scalding liquid from a hot cooling
system can burn you badly.
This gauge indicates the temperature of the engine coolant, not the
coolant level. If the coolant is not at its proper level the gauge indication
will not be accurate.
Instrument Cluster
15
Key-in-ignition warning chime
Sounds when the key is left in the ignition and the driver’s door is
opened.
Parking brake ON warning chime
Sounds when the parking brake is set, the engine is running and the
vehicle is driven more than 5 Km (3 mph).
GAUGES
Engine coolant temperature gauge
Indicates the temperature of the
engine coolant. At normal operating
temperature, the needle remains
within the normal area (the area
between the “H” and “C”). If it
enters the red section, the engine is
overheating. Stop the vehicle as
soon as safely possible, switch off
the engine immediately and let the
engine cool. Refer toEngine
coolantin theMaintenance and
specificationschapter.
Never remove the coolant reservoir cap while the engine is
running or hot. Steam and scalding liquid from a hot cooling
system can burn you badly.
This gauge indicates the temperature of the engine coolant, not the
coolant level. If the coolant is not at its proper level the gauge indication
will not be accurate.
Instrument Cluster
15

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BULBS
Replacing exterior bulbs
Check the operation of the following lamps frequently:
•Headlamps
•High-mount brakelamp
•Brakelamps
•Turn signal lamps
•License plate lamp
•Tail lamps
•Back-up lampsDo not remove lamp bulbs unless they can be replaced immediately with
new ones. If a bulb is removed for an extended period of time,
contaminants may enter the lamp housings and affect lamp performance.Using the right bulbsReplacement bulbs are specified in the chart below. Headlamp bulbs must
be marked with an authorized “D.O.T.” for North America and an “E” for
Europe to assure lamp performance, light brightness and pattern and safe
visibility. The correct bulbs will not damage the lamp assembly or void the
lamp assembly warranty and will provide quality bulb burn time.
Function Number of
bulbsTrade number
Headlamps 2 9007
Park/turn lamp 2 3157 AK
Sidemarker lamp 2 194
Foglamp 2 899
Tail/stop lamp 2 3157 K
Backup lamp 2 3156K
High-mount brakelamp 3 912
Rear dome lamp 1 921
Map/dome lamp 2 578
Second row reading lamp 2 578
Third row reading lamp 2 211-2
License lamp 2 168
All replacement bulbs are clear in color except where noted.
To replace all instrument panel lights - see your dealer
Lights
75
BULBS
Replacing exterior bulbs
Check the operation of the following lamps frequently:
•Headlamps
•High-mount brakelamp
•Brakelamps
•Turn signal lamps
•License plate lamp
•Tail lamps
•Back-up lampsDo not remove lamp bulbs unless they can be replaced immediately with
new ones. If a bulb is removed for an extended period of time,
contaminants may enter the lamp housings and affect lamp performance.Using the right bulbsReplacement bulbs are specified in the chart below. Headlamp bulbs must
be marked with an authorized “D.O.T.” for North America and an “E” for
Europe to assure lamp performance, light brightness and pattern and safe
visibility. The correct bulbs will not damage the lamp assembly or void the
lamp assembly warranty and will provide quality bulb burn time.
Function Number of
bulbsTrade number
Headlamps 2 9007
Park/turn lamp 2 3157 AK
Sidemarker lamp 2 194
Foglamp 2 899
Tail/stop lamp 2 3157 K
Backup lamp 2 3156K
High-mount brakelamp 3 912
Rear dome lamp 1 921
Map/dome lamp 2 578
Second row reading lamp 2 578
Third row reading lamp 2 211-2
License lamp 2 168
All replacement bulbs are clear in color except where noted.
To replace all instrument panel lights - see your dealer
Lights
75

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Replacing high-mount brakelamp bulbs
To remove the brakelamp assembly:
1. Remove the two screws and lamp
assembly from vehicle.
2. Remove the bulb socket from
lamp assembly by rotating it 45
degrees.
3. Carefully pull bulb straight out of
socket and push in the new bulb.
To install the brakelamp assembly:
1. Install the bulb socket into the lamp assembly and rotate 45 degrees.
2. Install the lamp assembly on the vehicle and secure with two screws.
Replacing license plate lamp bulbs
The license plate bulbs are located
behind the rear bumper. To change
the license plate lamp bulbs:
1. Reach behind the rear bumper to
locate the bulb socket.
2. Twist the socket counterclockwise
and remove.
3. Pull out the old bulb from socket
and push in the new bulb.
4. Install the bulb socket in lamp
assembly by turning it clockwise.
Lights
79
Replacing high-mount brakelamp bulbs
To remove the brakelamp assembly:
1. Remove the two screws and lamp
assembly from vehicle.
2. Remove the bulb socket from
lamp assembly by rotating it 45
degrees.
3. Carefully pull bulb straight out of
socket and push in the new bulb.
To install the brakelamp assembly:
1. Install the bulb socket into the lamp assembly and rotate 45 degrees.
2. Install the lamp assembly on the vehicle and secure with two screws.
Replacing license plate lamp bulbs
The license plate bulbs are located
behind the rear bumper. To change
the license plate lamp bulbs:
1. Reach behind the rear bumper to
locate the bulb socket.
2. Twist the socket counterclockwise
and remove.
3. Pull out the old bulb from socket
and push in the new bulb.
4. Install the bulb socket in lamp
assembly by turning it clockwise.
Lights
79

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POWER ADJUSTABLE FOOT PEDALS
The accelerator and brake pedal
should only be adjusted when the
vehicle is stopped and the gearshift
lever is in the P(Park) position.
Press and hold the rocker control to
adjust accelerator and brake pedal
toward you or away from you.
The adjustment allows for approximately 76 mm (3 inches) of maximum
travel.
Never adjust the accelerator and brake pedal with feet on pedals
or while the vehicle is moving.
SPEED CONTROL
To turn speed control on
•Press ON.
Vehicle speed cannot be controlled
until the vehicle is traveling at or
above 48 km/h (30 mph).
Do not shift the gearshift lever
into N (Neutral) with the speed
control on.Do not use the speed
control in heavy traffic or
on roads that are winding,
slippery, or unpaved.
Driver Controls
89
POWER ADJUSTABLE FOOT PEDALS
The accelerator and brake pedal
should only be adjusted when the
vehicle is stopped and the gearshift
lever is in the P(Park) position.
Press and hold the rocker control to
adjust accelerator and brake pedal
toward you or away from you.
The adjustment allows for approximately 76 mm (3 inches) of maximum
travel.
Never adjust the accelerator and brake pedal with feet on pedals
or while the vehicle is moving.
SPEED CONTROL
To turn speed control on
•Press ON.
Vehicle speed cannot be controlled
until the vehicle is traveling at or
above 48 km/h (30 mph).
Do not shift the gearshift lever
into N (Neutral) with the speed
control on.Do not use the speed
control in heavy traffic or
on roads that are winding,
slippery, or unpaved.
Driver Controls
89