2002 FORD E SERIES power steering

When this occurs the vehicle will still operate. However:
²The engine power will be limited.
²The air conditioning system will be disabled.
Continued operation will increase the engine temperature and the engine
will completely shut down, causing steering and braking effort to
increase.
Once the engine temperature cools, the engine can be re-started. Take
your vehicle to a service facility as soon as possible to minimize engine
damage.
When fail-safe mode is activated
You have limited engine power when in the fail-safe mode, so drive the
vehicle with caution. The vehicle will not be able to maintain high-speed
operation and the engine will run rough. Remember that the engine is
capable of completely shutting down automatically to prevent engine
damage, therefore:
1. Pull off the road as soon as safely possible and turn off the engine.
2. Arrange for the vehicle to be taken to a service facility.
3. If this is not possible, wait a short period for the engine to cool.
4. Check the coolant level and replenish if low.
Never remove the coolant reservoir cap while the engine is
running or hot.
5. Re-start the engine and take your vehicle to a service facility.
Driving the vehicle without repairing the engine problem
increases the chance of engine damage. Take your vehicle to a
service facility as soon as possible.
Maintenance and specifications
232

²Next, at least 20 minutes driving in stop-and-go, city-type traffic with
at least four idle periods.
Allow the vehicle to sit for at least eight hours without starting the
engine. Then, start the engine and complete the above driving cycle. The
engine must warm up to its normal operating temperature. Once started,
do not turn off the engine until the above driving cycle is complete.
CHECKING AND ADDING POWER STEERING FLUID
Check the power steering fluid.
Refer to the scheduled maintenance
guide for the service interval
schedules. If adding fluid is
necessary, use only MERCONtAT F.
Check the fluid level when it is at ambient temperature, 20É ± 80É F (-7É
± 25É C):
1. Check the fluid level on the dipstick. It should be between the arrows
in the FULL COLD range. Do not add fluid if the level is within this
range.
2. If the fluid level is low, start the engine.
3. While the engine idles, turn the steering wheel left and right several
times.
4. Turn the engine off.
FULL COLD
Maintenance and specifications
243

Fluid Ford Part
NameApplication Capacity
Engine
coolant-diesel
engineRefer to the7.3L Power Stroke Direct Injection
Turbo Diesel Owner's Guide Supplement.
1
Power steering
fluidMotorcraft
MERCONtAT FAll Keep in FULL
range on
dispstick
Rear axle
4Motorcraft SAE
75W-140
Synthetic rear
axle lubricantVisteon 8.8/9.75
inch
conventional and
Traction-Lok2.6-2.7L (5.5-5.8
pints)2
Motorcraft
80W-90
Premium rear
axle lubricantDana 9.75 inch
(M60-IU)3.0L (6.3 pints)3
Dana 10.5 inch
(M70-2U)3.1L (6.6 pints)3
Dana 10.5 inch
(M70-1HD)3.5L (7.5 pints)3
Maintenance and specifications
255

LUBRICANT SPECIFICATIONS
Item Ford part
nameFord part
numberFord
specification
Brake fluid Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidPM-1 ESA-M6C25-A
and DOT 3
Door
weatherstripsSilicone
LubricantF7AZ-19G208-BA
and
F5AZ-19553-AAESR-M13P4-A
Engine coolant Motorcraft
Premium Engine
Coolant
(green-colored)VC-4±A (in
Canada,
Motorcraft
CXC-10)ESE-M97B44-A
Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)VC-7±A WSS
-M97B51-A1
Engine
oil-gasoline
engineMotorcraft SAE
5W-20 Super
Premium Motor
OilXO-5W20-QSP WSS-M2C153-H
with API
Certification
Mark
Engine oil-diesel
engineRefer to the7.3 Liter Power Stroke Direct
Injection Turbo Diesel Owner's Guide Supplement.
Hinges, latches,
Striker plates,
fuel filler door
hinge, and seat
tracksMotorcraft
Multi-Purpose
GreaseXG±4 or
F5AZ-19G209-AAESR-M1C159-A
Lock cylinders Motorcraft
Penetrating and
Lock LubricantMotorcraft XL-1 none
Power steering
fluidMotorcraft
MERCONtAT FXT-2-QDX MERCONt
Maintenance and specifications
258

P
Panic alarm feature, remote
entry system ..............................110
Parking brake ............................154
Parts (see Motorcraft parts) ....253
Power distribution box (see
Fuses) ........................................181
Power door locks ......................108
Power steering ..........................155
fluid, checking and adding ....243
fluid, refill capacity ................254
fluid, specifications .........258, 260
Preparing to drive your
vehicle ........................................156
R
Radio ............................................20
Relays ................................177, 184
Remote entry system .......109±110
illuminated entry ....................112
locking/unlocking
doors ................................108±110
panic alarm .............................110
replacement/additional
transmitters .............................111
replacing the batteries ...........110
S
Safety belts (see Safety
restraints) ....................16, 121±125
Safety defects, reporting ..........206
Safety restraints ................121±125
belt minder .............................127
cleaning the safety
belts .................................131, 212extension assembly ................131
for adults .........................122±124
for children .....................137±138
lap belt ....................................125
warning light and
chime ...................13, 15, 126±127
Safety seats for children ..........139
Seat belts (see Safety
restraints) ..................................121
Seats ..........................................113
child safety seats ....................139
Servicing your vehicle ..............214
Spark plugs,
specifications .............253, 260±261
Special notice
ambulance conversions ..............7
diesel-powered vehicles .............6
utility-type vehicles ....................7
Specification chart,
lubricants ...........................258, 260
Speed control ..............................98
Speedometer ...............................18
Starting your vehicle ........148±150
jump starting ..........................191
Steering wheel
controls ................................95, 98
tilting .........................................95
T
Temperature control (see
Climate control) ..........................78
Tires ...........................184, 248±250
changing ..........................184, 186
checking the pressure ............250
replacing ..........................187, 251
rotating ....................................250
Index
271