2002 FORD E-450 air conditioning

Introduction 4
Instrument Cluster 10
Warning and control lights 10
Gauges 14
Entertainment Systems 17
AM/FM stereo 17
AM/FM stereo cassette 17
AM/FM stereo cassette with CD 28
AM/FM stereo with CD 36
Climate Controls 70
Heater only 70
Manual heating and air conditioning 71
Lights 76
Headlamps 76
Turn signal control 77
Bulb replacement 79
Driver Controls 84
Windshield wiper/washer control 84
Steering wheel adjustment 85
Power windows 86
Mirrors 87
Speed control (Cruise control) 88
Table of Contents
1
ProCarManuals.com

Operating tips
•In humid weather, place the climate control system in Defrost (
)
before driving. This will reduce fogging on your windshield. Once the
windshield has been cleared, select any desired position.
•To reduce humidity buildup inside the vehicle, do not drive with the
climate control system in the OFF position.
•Under normal weather conditions, your vehicle’s climate control
system should be left in any position other than OFF position when
the vehicle is parked. This allows the vehicle to“breathe”through the
outside air inlet duct.
•Under snowy or dirty weather conditions, your vehicle’s climate
control system should be left in the OFF position when the vehicle is
parked. This allows the climate control system to be free from
contamination of outside pollutants.
•Do not place objects under the front seat which may interfere with
the airflow to the rear seats (if equipped).
•Remove any snow, ice, or leaves from the air intake area (at the base
of the windshield and underneath the hood).
•Do not place objects over the defroster outlets. These objects may
block airflow and reduce your visibility through the windshield. Avoid
placing small objects on top of the instrument panel. These objects
can fall into the defroster outlets and block airflow, in addition to,
damaging your climate control system.
Do not place objects on top of the instrument panel, as these
objects may become projectiles in a collision or sudden stop.
MANUAL HEATING AND AIR CONDITIONING SYSTEM (IF EQUIPPED)
FAN
LOHI
COOLWARM
MAX
A/C NORM
A/CVENTOFF
FLR
MIX
Climate Controls
71
ProCarManuals.com

Fan speed control
Controls the volume of air circulated
in the vehicle.
Temperature control knob
Controls the temperature of the
airflow inside the vehicle.
Mode Selector Control
Controls the direction of the airflow
to the inside of the vehicle.
The air conditioning compressor can
operate in all modes except VENT
and FLR. However, the air
conditioning will only function if the
outside temperature is about 6°C
(43°F) or higher.
Since the air conditioner removes
considerable moisture from the air during operation, it is normal if clear
water drips on the ground under the air conditioner drain while the
system is working and even after you have stopped the vehicle.
•MAX A/C–Uses recirculated air to cool the vehicle. MAX A/C is
noisier than NORM A/C but more economical and will cool the inside
of the vehicle faster. Airflow will be from the instrument panel
registers. This mode can also be used to prevent undesirable odors
from entering the vehicle.FAN
LOHI
COOLWARM
MAX
A/C NORM
A/CVENTOFF
FLR
MIX
Climate Controls
72
ProCarManuals.com

•NORM A/C–Uses outside air to cool the vehicle. It is quieter than
MAX A/C but not as economical. Airflow will be from the instrument
panel registers.
•VENT–Distributes outside air through the instrument panel registers.
However, the air will not be cooled below the outside temperature
because the air conditioning does not operate in this mode.
•OFF–Outside air is shut out and the fan will not operate. For short
periods of time only, use this mode to prevent undesirable odors from
entering the vehicle.
•FLR–Allows for maximum heating by distributing outside air through
the floor ducts. However, the air will not be cooled below the outside
temperature because the air conditioning does not operate in this
mode.
•MIX–Distributes outside air through the windshield defroster ducts
and the floor ducts. Heating and air conditioning capabilities are
provided in this mode. For added customer comfort, when the
temperature control knob is anywhere in between the full hot and full
cold positions, the air distributed through the floor ducts will be
slightly warmer than the air sent to the windshield defroster ducts. If
the temperature is about 6°C (43°F) or higher, the air conditioner will
automatically dehumidify the air to reduce fogging.
•
(Defrost)–Distributes outside air through the windshield
defroster ducts. It can be used to clear ice or fog from the windshield.
If the temperature is about 6°C (43°F) or higher, the air conditioner
will automatically dehumidify the air to reduce fogging.
Operating tips
•In humid weather conditions, place the climate control system in
Defrost mode before driving. This will reduce fogging on your
windshield. Once the windshield has been cleared, operate the climate
control system as desired.
•To reduce humidity buildup inside the vehicle in cold weather
conditions, don’t drive with the climate control system in the OFF or
MAX A/C position.
•To reduce humidity buildup inside the vehicle in warm weather
conditions, don’t drive with the climate control system in the OFF
position.
Climate Controls
73
ProCarManuals.com

AUXILIARY HEATER AND AIR CONDITIONER (IF EQUIPPED)
If your vehicle is equipped with a
factory installed auxiliary unit, the
main climate control panel will
include separate controls for the
front fan speed and the rear fan
speed. In conjunction with the front
fan speed control, an additional fan
speed control is located overhead
between the second and third row
seating.
The fan speed of the auxiliary unit
can be controlled either by the front
seat using the front auxiliary control
or by the rear seat passengers using
the rear auxiliary control, but not
both. To control the auxiliary unit
using the rear control, the front
control must be in the REAR position.
Air temperature and air distribution are dependent upon the mode that
is selected on the main climate control panel:
•MAX A/C-Distributes recirculated air conditioning through the
overhead vents of the rear compartment.
•NORM A/C-Distributes recirculated air conditioning through the
overhead vents of the rear compartment.
•VENT-Distributes recirculated ambient air through the overhead vents
of the rear compartment.
•
OFF-No air, cooled, ambient, or heated, is distributed through any vents
•FLR-Distributes heated air through the floor vents of the rear
compartment.
•MIX-Distributes heated air through the floor vents of the rear
compartment.
•
(Defrost)-Distributes heated air through the floor vents of the
rear compartment.
REAR
OFF HI
LO
REAR
CTRL
OFF
HI
Climate Controls
75
ProCarManuals.com

Guarding against exhaust fumes
Although odorless and colorless, carbon monoxide is present in exhaust
fumes. Take precautions to avoid its dangerous effects.
If you ever smell exhaust fumes of any kind inside your vehicle,
have your dealer inspect and fix your vehicle immediately. Do
not drive if you smell exhaust fumes. These fumes are harmful and
could kill you.
Have the exhaust and body ventilation systems checked whenever:
•the vehicle is raised for service.
•the sound of the exhaust system changes.
•the vehicle has been damaged in a collision.
WARNING:Engine exhaust, some of its constituents, and
certain vehicle components contain or emit chemicals known to
the State of California to cause cancer and birth defects or other
reproductive harm. In addition, certain fluids contained in vehicles and
certain products of component wear contain or emit chemicals known
to the State of California to cause cancer and birth defects or other
reproductive harm.
Important ventilating information
If the engine is idling while the vehicle is stopped in an open area for
long periods of time, open the windows at least 2.5 cm (one inch).
Adjust the heating or air conditioning (if equipped) to bring in fresh air.
Improve vehicle ventilation by keeping all air inlet vents clear of snow,
leaves and other debris.
BRAKES
Your service brakes are self-adjusting. Refer to the scheduled
maintenance guide for scheduled maintenance.
Occasional brake noise is normal and often does not indicate a
performance concern with the vehicle’s brake system. In normal
operation, automotive brake systems may emit occasional or intermittent
squeal or groan noises when the brakes are applied. Such noises are
usually heard during the first few brake applications in the morning;
however, they may be heard at any time while braking and can be
aggravated by environmental conditions such as cold, heat, moisture,
Driving
140
ProCarManuals.com

How fail-safe cooling works
If the engine begins to overheat:
•The engine coolant temperature
gauge will move to the red (hot)
area.
•The
andsymbol will
illuminate.
•TheService Engine Soon
indicator light will illuminate.
If the engine reaches a preset over-temperature condition, the engine
will automatically switch to alternating cylinder operation. Each disabled
cylinder acts as an air pump and cools the engine.
When this occurs the vehicle will still operate. However:
•The engine power will be limited.
•The air conditioning system will be disabled.
Continued operation will increase the engine temperature and the engine
will completely shut down, causing steering and braking effort to
increase.
Once the engine temperature cools, the engine can be re-started. Take
your vehicle to a service facility as soon as possible to minimize engine
damage.
When fail-safe mode is activated
You have limited engine power when in the fail-safe mode, so drive the
vehicle with caution. The vehicle will not be able to maintain high-speed
operation and the engine will run rough. Remember that the engine is
capable of completely shutting down automatically to prevent engine
damage, therefore:
1. Pull off the road as soon as safely possible and turn off the engine.
2. Arrange for the vehicle to be taken to a service facility.
3. If this is not possible, wait a short period for the engine to cool.
4. Check the coolant level and replenish if low.
Never remove the coolant reservoir cap while the engine is
running or hot.
5. Re-start the engine and take your vehicle to a service facility.
H
C
Maintenance and Specifications
215
ProCarManuals.com

A
ABS (see Brakes) .....................141
Air bag supplemental restraint
system ................................119–120
and child safety seats ............121
description ..............................120
disposal ....................................124
driver air bag ..........................122
indicator light ...................12, 123
operation .................................122
passenger air bag ...................122
Air cleaner filter ...............229, 235
Air conditioning
manual heating and air
conditioning system .................71
Ambulance packages ....................6
Antifreeze (see Engine
coolant) .....................................209
Anti-lock brake system
(see Brakes) ..............................141
Audio system
(see Radio) ................17, 22, 28, 36
Automatic transmission
driving an automatic
overdrive .................................146
fluid, adding ............................227
fluid, checking ........................227
fluid, refill capacities ..............236
fluid, specification ..................243
Auxiliary power point .................86
Axle
lubricant specifications ..240, 243
refill capacities ........................236
traction lok ..............................143
B
Battery .......................................204acid, treating emergencies .....204
charging system warning
light ............................................12
disconnecting ..........................206
jumping a disabled battery ....175
maintenance-free ....................204
replacement, specifications ...235
servicing ..................................204
voltage gauge ............................15
BeltMinder .................................115
Brakes ........................................140
anti-lock ...................................141
anti-lock brake system (ABS)
warning light .....................12, 142
brake warning light ..................11
fluid, checking and adding ....226
fluid, refill capacities ..............236
fluid, specifications .........240, 243
lubricant specifications ..240, 243
shift interlock ..........................145
Break-in period .............................5
Bulbs ............................................79
C
Capacities for refilling fluids ....236
CD-6 disc .....................................36
CD-single premium .....................28
Changing a tire .........................168
Child safety restraints ..............125
child safety belts ....................125
Child safety seats ......................127
in front seat ............................129
in rear seat ..............................129
tether anchorage hardware ...131
Cleaning your vehicle
engine compartment ..............192
exterior ....................................195
instrument panel ....................194
Index
251
ProCarManuals.com