2002 FORD E-150 Owners Manual

Item Ford part
nameFord part
numberFord
specification
Engine coolant Motorcraft
Premium Engine
Coolant
(green-colored)VC-4–A (in
Canada,
Motorcraft
CXC-10)ESE-M97B44-A
Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)VC-7–A WSS
-M97B51-A1
Engine oil-gasoline
engineMotorcraft SAE
5W-20 Premium
Synthetic Blend
Motor OilXO-5W20-QSP WSS-M2C153-H
with API
Certification
Mark
Engine oil-diesel
engineRefer to the7.3 Liter Power Stroke Direct
Injection Turbo Diesel Owner’s Guide
Supplement.
Hinges, latches,
Striker plates, fuel
filler door hinge,
and seat tracksMotorcraft
Multi-Purpose
Grease
XG–4or
F5AZ-19G209-AAESR-M1C159-A
Lock cylinders Motorcraft
Penetrating and
Lock LubricantMotorcraft XL-1 none
Power steering
fluidMotorcraft
MERCONAT FXT-2-QDX MERCON
Automatic
transmission
(4R100)
1
Motorcraft
MERCONAT FXT-2-QDX MERCON
Automatic
tranmission
(4R70W)
1
Motorcraft
MERCONVATFXT-5-QM MERCONV
Maintenance and Specifications
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Item Ford part
nameFord part
numberFord
specification
Disc brake caliper
railsMotorcraft
Silicone Brake
Caliper Grease
and Dielectric
CompoundXG-4 ESE-M1C171-A
Parking brake
assembly
(E-450/550 Super
Duty)Motorcraft
MERCON
Automatic
Transmission
FluidXT-2-QDX MERCON
Visteon
conventional and
Traction-Lok axles
(E-150)
2
Motorcraft SAE
75W-140 High
Performance
Synthetic Rear
Axle LubricantXY-75W140–QL WSL-M2C192-A
Dana 9.75 inch
(M60–1U) 10.5 inch
(M70–2U)
(M70–1HD)
(E-250/350/450/550)
3
Motorcraft SAE
80W-90 Premium
Rear Axle
LubricantXY-80W90-QL WSP-M2C197-A
Windshield washer
fluidMotorcraft
Ultra-clear
Windshield
Washer
ConcentrateZC-18–A ESR-M17P5-A
1Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. Check the container to verify the fluid being added is of the
correct type. Refer to your scheduled maintenance guide to determine
the correct service interval.
Some transmission fluids may be labeled as dual usage, such as
MERCONand MERCONV. These dual usage fluids are not to be used
in an automatic transmission that requires use of the MERCONtype
fluid. However, these dual usage fluids may be used in transmissions that
require the MERCONV type fluid.
Maintenance and Specifications
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MERCONand MERCONV type fluids are not interchangeable.
DO NOT mix MERCONand MERCONV. Use of a transmission
fluid that indicates dual usage (MERCONand MERCONV) in
an automatic transmission application requiring MERCONmay
cause transmission damage. Use of any fluid other than the
recommended fluid may cause transmission damage.
2Add 118 ml (4 oz.) of Additive Friction Modifier XL-3 or equivalent
meeting Ford specification EST-M2C118-A for complete refill of Visteon
Traction-Lok rear axles.
3Add 237 ml (8 oz.) of Additive Friction Modifier XL-3 or equivalent
meeting Ford specification EST-M2C118-A for complete refill of Dana
Traction-Lok rear axles.
ENGINE DATA
Engine*4.2L V6
engine4.6L V8
engine5.4L V8
engine6.8L V10
engine
Cubic inches 256 281 330 415
Required
fuel87 octane 87 octane 87 octane 87 octane
Firing order1-4-2-5-3-6 1-3-7-2-6-5
-4-81-3-7-2-6-5
-4-81-6-5-10-2-7
-3-8-4-9
Spark plug
gap1.3-1.4 mm
(0.052-0.056
inch)1.3-1.4 mm
(0.052-0.056
inch)1.3-1.4 mm
(0.052-0.056
inch)1.3-1.4 mm
(0.052-0.056
inch)
Ignition
systemEDIS Coil on plug Coil on plug Coil on plug
Compression
ratio9.3:1 9.4:1 9.0:1 9.0:1
*Refer to the7.3 Liter Power Stroke Direct Injection Turbo Diesel
Owner’s Guide Supplementfor diesel engine information.
Maintenance and Specifications
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VEHICLE DIMENSIONS
Van/wagon models
E-150 E-250 E-350
(1) Overall height 2055 mm (80.9
in)2118 mm (83.4
in)2136 mm
(84.1 in)
(2) Track front/rear 1763 mm (69.4 in)/ 1 702 mm (67.0 in)
(3) Overall width
(excluding mirrors)2014 mm (79.3 in)
(4) Wheelbase 3505 mm (138 in)
(5) Overall length Regular van, 5382 mm (211.9 in)
Extended, 5890 mm (231.9 in)
3
2
1
Maintenance and Specifications
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Cutaway/commercial stripped chassis models
Dimension Body style
E-250 E-350 E-450
Super DutyE-550
Super Duty
(1) Overall
heightRefer to Body Builder for specifications.
(2) Track
(Front /
Rear)1 763 mm
(69.4 in)/
1 689 mm
(66.5 in)1 763 mm
(69.4 in)/
SRW 1689
mm (66.5
in),
DRW 1 859
mm (73.2 in)1 763 mm
(69.4 in)/
1 973 mm
(77.7 in)1 999 mm
(78.7 in)/
1 970 mm
(77.5 in)
(3) Overall
widthRefer to Body Builder for specifications.
4
5
Maintenance and Specifications
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Dimension Body style
E-250 E-350 E-450
Super DutyE-550
Super Duty
(4)
Wheelbase3 149.6 mm
(124 in)3 505 mm
(138 in)
4 013 mm
(158 in)
4 470 mm
(176 in)4 013 mm
(158 in)
4 470 mm
(176 in)4 051 mm
(159.5 in)
4 508 mm
(177.5 in)
4 864 mm
(191.5 in)
5 321 mm
(209.5 in)
5 930 mm
(233.5 in)
(5) Overall
lengthRefer to Body Builder for specifications.
VEHICLE IDENTIFICATION NUMBER
Complete Ford built vehicles
The vehicle identification number is attached to your vehicle in the
following places:
•On the metal tag attached to the top of the instrument panel on the
driver’s side.
•On the certification label. This
label is required by the National
Highway Traffic Safety
Administration and is made of
special material. If it is tampered
with, it will be destroyed or a
destruction pattern will appear.
Maintenance and Specifications
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Certification label for incomplete vehicles
On completed derivations of incomplete vehicles, the certification label is
affixed at a location determined by a subsequent stage manufacturer of
the completed vehicle. In these cases the completed vehicle is
manufactured in two or more stages by two or more separate
manufacturers.
Maintenance and Specifications
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FORD ACCESSORIES FOR YOUR VEHICLE
A wide selection of genuine Ford accessories are available for your
vehicle through your local authorized Ford, Lincoln, Mercury or Ford of
Canada dealer. These quality accessories have been specifically
engineered to fulfill your automotive needs; they are custom designed to
complement the style and aerodynamic appearance of your vehicle. In
addition, each accessory is made from high quality materials and meets
or exceeds Ford’s rigorous engineering and safety specifications. Ford
Motor Company will repair or replace any properly dealer-installed Ford
accessory found to be defective in factory-supplied materials or
workmanship during the warranty period, as well as any component
damaged by the defective accessory. The accessory will be warranted for
whichever provides you the greatest benefit:
•12 months or 20,000 km (12,000 miles) (whichever occurs first), or
•the remainder of your new vehicle limited warranty.
This means that genuine Ford accessories purchased along with your
new vehicle and installed by the dealer are covered for the full length of
your New Vehicle’s Limited Warranty—3 years or 60,000 km (36,000
miles) (whichever occurs first). Contact your dealer for details and a
copy of the warranty.
Not all accessories are available for all models.
Vehicle Security
Styled wheel locks
Vehicle security systems
Comfort and convenience
Engine block heaters
Remote start
Tire step
Travel equipment
Auto head lamps with DRL
Bicycle rack
Cell phone holder
Console (Engine cover)
Daytime running lights (DRL)
Accessories
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