2002 CHRYSLER VOYAGER engine

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Page 1541 of 2399

CHRYSLER VOYAGER 2002  Service Manual (2) Fill the fluid reservoir to the proper level and
let the fluid settle for at least two (2) minutes.
(3) Start the engine and let run for a few seconds,
then turn the engine off.
(4) Add fluid if n

Page 1543 of 2399

CHRYSLER VOYAGER 2002  Service Manual (13) Remove the adjuster nut attaching rear of
power steering pump to the cast mounting bracket.
(Fig. 7)
(14) Remove the front adjuster nut and the lower
pivot bolt (Fig. 8) attaching power steering

Page 1544 of 2399

CHRYSLER VOYAGER 2002  Service Manual (12) Remove the pump (with pulley) through the
engine compartment rocking it over the aluminum
bracket.
REMOVAL - PUMP (2.5L DIESEL)
(1) Remove the negative (-) battery cable from the
battery and isol

Page 1546 of 2399

CHRYSLER VOYAGER 2002  Service Manual INSTALLATION
INSTALLATION - PUMP (2.4L ENGINE)
(1) Install power steering pump back in vehicle
using the reverse order of its removal through the
exhaust tunnel of the vehicle.
(2) Install the power s

Page 1547 of 2399

CHRYSLER VOYAGER 2002  Service Manual NOTE: Before installing power steering pressure
hose on power steering pump, inspect the O-ring
on the power steering pressure hose for damage
and replace if required.
(4) Install the power steering f

Page 1548 of 2399

CHRYSLER VOYAGER 2002  Service Manual FLUID COOLER
DESCRIPTION
All models (except 2.5L Diesel) are equipped with a
cooler for the power steering system fluid. The power
steering fluid cooler is located on the front suspen-
sion cradle cro

Page 1549 of 2399

CHRYSLER VOYAGER 2002  Service Manual (3) Raise vehicle. (Refer to LUBRICATION &
MAINTENANCE/HOISTING - STANDARD PROCE-
DURE)
(4) Remove front emissions vapor canister. (Refer
to 25 - EMISSIONS CONTROL/EVAPORATIVE
EMISSIONS/VAPOR CANISTER

Page 1550 of 2399

CHRYSLER VOYAGER 2002  Service Manual (7) Install hose into right routing clamp (Fig. 19),
then install mounting bolt into cradle crossmember.
Tighten bolt to 23 N´m (200 in. lbs.) torque.
CAUTION: When tightening and torquing the pres-