2002 CHRYSLER CARAVAN steering

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Page 143 of 2399

CHRYSLER CARAVAN 2002  Service Manual (11) Turn key to OFF and remove scan tool from
vehicle.
(12) Road test the vehicle to ensure proper opera-
tion of the adjustable brake system.
HYDRAULIC/MECHANICAL
DESCRIPTION
DESCRIPTION - DISC BRAK

Page 146 of 2399

CHRYSLER CARAVAN 2002  Service Manual BRAKE LINES
DESCRIPTION - BRAKE TUBES AND HOSES
The brake tubes are steel with a corrosion-resis-
tant nylon coating applied to the external surfaces.
The flex hoses are made of reinforced rubber with

Page 158 of 2399

CHRYSLER CARAVAN 2002  Service Manual (5) Position the dust boot into the counterbore of
the caliper assembly piston bore.
(6) Using a hammer and Installer, Special Tool
C-4689 or C-4842 (depending on piston size), and
Handle, Special Too

Page 163 of 2399

CHRYSLER CARAVAN 2002  Service Manual DISC BRAKE CALIPER
ADAPTER
REMOVAL - FRONT DISC BRAKE CALIPER
ADAPTER
(1) Raise vehicle. (Refer to LUBRICATION &
MAINTENANCE/HOISTING - STANDARD PROCE-
DURE)
(2) Remove front wheel and tire assembly,

Page 164 of 2399

CHRYSLER CARAVAN 2002  Service Manual (3) Install the disc brake caliper over the brake
shoes on the brake caliper adapter.
(4) Align the caliper guide pin bolt holes with the
guide pins. Install the caliper guide pin bolts and
tighten th

Page 165 of 2399

CHRYSLER CARAVAN 2002  Service Manual CAUTION: Never use any type of a petroleum-based
fluid in the brake hydraulic system. Use of such
type fluids will result in seal damage of the vehicle
brake hydraulic system causing a failure of the

Page 171 of 2399

CHRYSLER CARAVAN 2002  Service Manual (5) Install wiring harness connector to brake fluid
level switch mounted in brake fluid reservoir (Fig.
57).
(6) Install battery, clamp and nut.
(7) Install battery shield.
(8) Connect positive batter

Page 172 of 2399

CHRYSLER CARAVAN 2002  Service Manual ing pedal adjustment, the APM will monitor pedal
position sensor voltage. If the APM does not detect
expected voltage change within 3 seconds, it will cut
power to the adjustable pedal motor.
An optio