2002 CHEVROLET SILVERADO clutch

6-
6-1
Section 6 Service and Appearance Care
Here you will find information about the care of your vehicle. This section begins with service and fuel information,
and then it shows how to check important fluid and lubricant levels. There is also technical information about your
vehicle, and a part devoted to its appearance care.
6
-2 Service
6
-3 Fuel (Gasoline Engine)
6
-5 Fuels in Foreign Countries
6
-6 Filling Your Tank
6
-8 Checking Things Under the Hood
6
-13 Noise Control System
6
-14 Engine Oil (Gasoline Engine)
6
-19 Engine Air Cleaner/Filter
6
-21 Passenger Compartment Air Filter
(If Equipped)
6
-22 Automatic Transmission Fluid
(Except Allison Transmission)
6
-26 Automatic Transmission Fluid
(Allison
Only)
6
-29 Manual Transmission Fluid
6
-31 Hydraulic Clutch
6
-32 Rear Axle
6
-32 Four-Wheel Drive6
-35 Engine Coolant
6
-38 Coolant Surge Tank Pressure Cap
6
-39 Power Steering Fluid
6
-40 Windshield Washer Fluid
6
-41 Brakes
6
-45 Battery
6
-46 Bulb Replacement
6
-55 Windshield Wiper Blade Replacement
6
-56 Tires
6
-67 Appearance Care
6
-67 Cleaning the Inside of Your Vehicle
6
-71 Cleaning the Outside of Your Vehicle
6
-75 GM Vehicle Care/Appearance Materials
6
-76 Vehicle Identification Number (VIN)
6
-77 Electrical System
6
-85 Replacement Bulbs
6
-86 Capacities and Specifications

6-10 Engine Compartment Overview
When you lift up the hood on the VORTEC 4300 V6 engine, you'll see the following:
A. Engine Air Cleaner/Filter
B. Coolant Surge Tank
C. Air Filter Restriction Indicator
D. Engine Oil Dipstick
E. Automatic Transmission Dipstick
(If Equipped)F. F a n
G. Engine Oil Fill
H. Power Steering Fluid Reservoir
I. Remote Negative (
-)
Terminal (GND)
J. Remote Positive (+) TerminalK. Brake Fluid Reservoir
L. Clutch Fluid Reservoir
(If Equipped)
M. Underhood Fuse Block
N. Battery
O. Windshield Washer Fluid Reservoir

6-11
When you lift up the hood on the VORTEC 5300 V8 engine (VORTEC 4800 and 6000 V8 engines similar), you will
see the following:
A. Engine Air Cleaner/Filter
B. Coolant Surge Tank
C. Air Filter Restriction Indicator
D. Engine Oil Dipstick
E. Automatic Transmission Dipstick
(If Equipped)F. Engine Oil Fill
G. Fan
H. Remote Negative (
-)
Terminal (GND)
I. Power Steering Fluid Reservoir
J. Remote Positive (+) TerminalK. Brake Fluid Reservoir
L. Clutch Fluid Reservoir
(If Equipped)
M. Underhood Fuse Block
N. Battery
O. Windshield Washer Fluid Reservoir

6-12
When you lift up the hood on the VORTEC 8100 V8 engine you will see the following:
A. Engine Air Cleaner/Filter
B. Coolant Surge Tank
C. Air Filter Restriction Indicator
D. Engine Oil Dipstick
E. Automatic Transmission Dipstick
(If Equipped)F. Engine Oil Fill
G. Fan
H. Remote Negative (
-)
Terminal (GND)
I. Remote Positive (+) Terminal
J. Power Steering Fluid ReservoirK. Brake Fluid Reservoir
L. Clutch Fluid Reservoir
(If Equipped)
M. Underhood Fuse Block
N. Battery
O. Windshield Washer Fluid Reservoir

6-13
Noise Control System
The following information relates to compliance with
federal noise emission standards for vehicles with a
Gross Vehicle Weight Rating (GVWR) of more than
10,000 lbs. (4 536 kg). The Maintenance Schedule
provides information on maintaining the noise control
system to minimize degradation of the noise emission
control system during the life of your vehicle. The
noise control system warranty is given in your
warranty booklet.
These standards apply only to vehicles sold in the
United States.
Tampering With Noise Control
System Prohibited
Federal law prohibits the following acts or the
causing thereof:
1. The removal or rendering inoperative by any person,
other than for purposes of maintenance, repair or
replacement, of any device or element of design
incorporated into any new vehicle for the purpose of
noise control, prior to its sale or delivery to the
ultimate purchaser or while it is in use; or
2. The use of the vehicle after such device or element
of design has been removed or rendered inoperative
by any person.Among those acts presumed to constitute tampering are
the acts listed below.
Insulation:

Removal of the noise shields or any
underhood insulation.
Engine:

Removal or rendering engine speed governor
(if equipped) inoperative so as to allow engine speed
to exceed manufacturer specifications.
Fan and Drive:

Removal of fan clutch (if equipped) or rendering
clutch inoperative.

Removal of the fan shroud (if equipped).
Air Intake:

Removal of the air cleaner silencer.

Modification of the air cleaner.
Exhaust:

Removal of the muffler and/or resonator.

Removal of the exhaust pipes and exhaust
pipe clamps.

6-31
Hydraulic Clutch
The hydraulic clutch linkage in your vehicle is
self
-adjusting. The clutch master cylinder reservoir is
filled with hydraulic clutch fluid.
It is not necessary to regularly check clutch fluid unless
you suspect there is a leak in the system. Adding fluid
won't correct a leak.
A fluid loss in this system could indicate a problem.
Have the system inspected and repaired.
When to Check and What to Use
The clutch master cylinder
reservoir is located in the
rear of the engine
compartment on the
driver's side of the vehicle.
See ªEngine Compartment
Overviewº in the Index
for more information
on location.Refer to the Maintenance Schedule to determine how
often you should check the fluid level in your clutch
master cylinder reservoir and for the proper fluid. See
ªOwner Checks and Servicesº and ªRecommended
Fluids and Lubricantsº in the Index.
How to Check and Add Fluid
The proper fluid should be added if the level does not
reach the bottom of the diaphragm when it's in place in
the reservoir. See the instructions on the reservoir cap.

6-80
Center Instrument Panel Fuse Block
The center instrument panel utility block is located
underneath the instrument panel, to the left of the
steering column.Relay Name Usage
SEO Special Equipment Option
HTD ST Heated Seats
SPARE 4 Not Used
VANITY Headliner Wiring
TRAILER Trailer Brake Wiring
PWR ST Power Seats
SPARE 5 Not Used
CLUTCH Manual Transmission
Clutch Switch
UPF Upfitter
PARK LAMP Parking Lamps (Relay)
FRT PRK EXPT Not Used (Fuse)
SL RIDE Manual Selectable Ride Switch
SPARE 2 Not Used
RR PRK LP Not Used (Relay)
RR FOG LP Not Used (Relay)
SPARE 3 Not Used
INADV PWR Interior Lights Feed
CTSY LP Courtesy Lamps
CEL PHONE Cellular Telephone Wiring

7-20
Weatherstrip Lubrication
Silicone grease on weatherstrips will make them last
longer, seal better, and not stick or squeak. Apply
silicone grease with a clean cloth. During very cold,
damp weather more frequent application may be
required. See ªRecommended Fluids and Lubricantsº
in the Index.
Manual Transmission Check
Check the transmission fluid level; add if needed. See
ªManual Transmission Fluidº in the Index. Check for
leaks. A fluid leak is the only reason for fluid loss. Have
the system inspected and repaired if needed.
Automatic Transmission Check
Check the transmission fluid level; add if needed. See
ªAutomatic Transmission Fluidº in the Index. A fluid
loss may indicate a problem. Check the system and
repair if needed.Hydraulic Clutch System Check
Check the fluid level in the clutch reservoir. See
ªHydraulic Clutch Fluidº in the Index. A fluid loss in
this system could indicate a problem. Have the system
inspected and repaired at once.
At Least Once a Year
Key Lock Cylinders Service
Lubricate the key lock cylinders with the lubricant
specified in Part D.
Body Lubrication Service
Lubricate all body door hinges, hood latch assembly,
secondary latch, pivots, spring anchor, release pawl,
tailgate hinge, tailgate linkage, tailgate handle pivot
points, latch bolt, fuel door hinge, locks and folding
seat hardware. Part D tells you what to use. More
frequent lubrication may be required when exposed to
a corrosive environment.