2002 CHEVROLET MALIBU coolant level

2-61 Engine Coolant Temperature Gage
United States Canada
This gage shows the engine coolant temperature. If the
gage pointer moves into the red area, the light comes on
and you hear a chime, your engine is too hot! It means
that your engine coolant has overheated.
If you have been operating your vehicle under normal
driving conditions, you should pull off the road, stop
your vehicle and turn off the engine as soon as possible.
See ªEngine Overheatingº in the Index.
Low Coolant Warning Light
This light comes on
briefly when you turn
your ignition on.
If this light comes on and stays on, the coolant level in
your vehicle is low. See ªEngine Coolantº in the Index.
If the light is on along with an overheat warning, you
may have a serious overheating problem, see ªEngine
Coolant Temperature Gageº listed previously.
NOTICE:
Damage to your engine from neglected coolant
problems can be costly and is not covered by
your warranty.
See ªEngine Overheatingº in the Index for information
on what to do. Your vehicle should be serviced as soon
as possible.

3-4 Air Conditioning
The air conditioner and heater work best if you keep
your windows closed while using them. Your vehicle
also has the flow
-through ventilation system described
later in this section.
For normal cooling on hot days, after the vehicle has
started to cool down, use the vent mode with the
temperature knob in the blue area and the A/C button
pressed. The system will bring in outside air and cool it.
On very hot days, begin by opening the windows long
enough to let hot inside air escape. This reduces the time
it takes for your vehicle to cool down, which should
help fuel economy.
For quicker cool
-down on very hot days, use the vent
mode with the temperature knob all the way in the blue
area and the A/C button pressed. Begin with the outside
air button pressed for a few minutes, or until the vehicle
begins to feel cool. Then press the recirculation button. If
the recirculation setting is used for long periods of time,
the air in your vehicle may become too dry.
On cool, but sunny days, the sun may warm your upper
body, but your lower body may not be warm enough.
You can use bi
-level mode with the temperature knob in
the middle and the A/C button pressed. The system will
bring in outside air and direct slightly warmer air to
your lower body.
Heating
On cold days, use floor mode and outside air with the
temperature knob all the way in the red area. The system
will bring in outside air, heat it and send it to the
floor outlets.
Your vehicle has heat ducts that are directed toward
the rear seat. Keep the area under the front seats clear
of obstructions so the heated air can reach the rear
seat passengers.
If your vehicle has an engine coolant heater, you can use
it to help your system provide warm air faster when it's
cold outside (0
F (
-18
C) or lower). An engine coolant
heater warms the coolant in your engine and heating
system that is used to provide heat. See ªEngine Coolant
Heaterº in the Index.

5-9
To disconnect the jumper cables from both vehicles,
do the following:
1. Disconnect the black negative (
-) cable from the
vehicle that had the dead battery.
2. Disconnect the black negative (
-) cable from the
vehicle with the good battery.
3. Disconnect the red positive (+) cable from the
vehicle with the good battery.
4. Disconnect the red positive (+) cable from the
other vehicle.
Towing Your Vehicle
Consult your dealer or a professional towing service
if you need to have your disabled vehicle towed. See
ªRoadside Assistanceº in the Index. If you want
to tow your vehicle behind another vehicle for
recreational purposes (such as behind a motorhome),
see ªRecreational Vehicle Towingº in the Index.
Engine Overheating
You will find a coolant temperature gage and a low
coolant level warning light on your vehicle's instrument
panel. See ªEngine Coolant Temperature Gageº and
ªLow Coolant Warning Lightº in the Index.

5-12
Cooling System
When you decide it's safe to lift the hood, here's what
you'll see:
A. Electric Engine Cooling Fans
B. Coolant Surge Tank with Pressure Cap
CAUTION:
An electric engine cooling fan under the hood can
start up even when the engine is not running and
can injure you. Keep hands, clothing and tools
away from any underhood electric fan.
If the coolant inside the coolant surge tank is boiling,
don't do anything else until it cools down. The vehicle
should be parked on a level surface.

5-13
The coolant level should be at or above the FULL COLD
mark. If it isn't, you may have a leak at the pressure cap
or in the radiator hoses, heater hoses, radiator, water
pump or somewhere else in the cooling system.
CAUTION:
Heater and radiator hoses, and other engine
parts, can be very hot. Don't touch them. If you
do, you can be burned.
Don't run the engine if there is a leak. If you run
the engine, it could lose all coolant. That could
cause an engine fire, and you could be burned.
Get any leak fixed before you drive the vehicle.
If there seems to be no leak, with the engine on, check to
see if the electric engine cooling fans are running. If the
engine is overheating, both fans should be running. If
they aren't, your vehicle needs service.
NOTICE:
Engine damage from running your engine
without coolant isn't covered by your warranty.
NOTICE:
When adding coolant, it is important that you use
only DEX
-COOL
(silicate-free) coolant.
If coolant other than DEX-COOL is added to
the system, premature engine, heater core or
radiator corrosion may result. In addition, the
engine coolant will require change sooner
-- at
30,000 miles (50 000 km) or 24 months,
whichever occurs first. Damage caused by the
use of coolant other than DEX
-COOL
is not
covered by your new vehicle warranty.

5-14 How to Add Coolant to the Coolant
Surge Tank
NOTICE:
This vehicle has a specific coolant fill procedure.
Failure to follow this procedure could cause your
engine to overheat and be severely damaged.
If you haven't found a problem yet, check to see if
coolant is visible in the surge tank. If coolant is visible
but the coolant level isn't at the FULL COLD mark or
slightly higher, add a 50/50 mixture of clean, drinkable
water and DEX
-COOL
coolant at the coolant surge
tank, but be sure the cooling system, including the
coolant surge tank pressure cap, is cool before you do it.
See ªEngine Coolantº in the Index for more
information.
If no coolant is visible in the surge tank, add coolant
as follows:
CAUTION:
Steam and scalding liquids from a hot cooling
system can blow out and burn you badly. They are
under pressure, and if you turn the coolant surge
tank pressure cap
-- even a little -- they can come
out at high speed. Never turn the cap when the
cooling system, including the coolant surge tank
pressure cap, is hot. Wait for the cooling system
and coolant surge tank pressure cap to cool if you
ever have to turn the pressure cap.

5-16
1. Park the vehicle on
a level surface.
You can remove the coolant surge tank pressure cap
when the cooling system, including the coolant surge
tank pressure cap and upper radiator hose, is no
longer hot. Turn the pressure cap slowly
counterclockwise (left) about two or two and
one
-half turns. If you hear a hiss, wait for that to
stop. This will allow any pressure still left to be
vented out the discharge hose.
2. Then keep turning
the pressure cap
slowly, and
remove it.

5-17
3. Then fill the coolant surge tank with the proper
mixture, to the hash mark on the label. Wait about
five minutes, then check to see if the level is below
the hash mark. If the level is below the hash mark,
add additional coolant to bring the level up to the
hash mark. Repeat this procedure until the level
remains constant at the hash mark for at least
five minutes.
4. With the coolant surge tank pressure cap off, start
the engine and let it run until you can feel the upper
radiator hose getting hot. Watch out for the engine
cooling fans.By this time, the coolant level inside the coolant
surge tank may be lower. If the level is lower than
the FULL COLD mark add more of the proper
mixture to the coolant surge tank until the level
reaches the FULL COLD mark.
5. Then replace the
pressure cap. Be
sure the pressure
cap is hand
-tight
and fully seated.
See your dealer, if necessary.