2002 CHEVROLET CORVETTE coolant level

5-13
The coolant level should be at or above the FULL COLD
mark. If it isn't, you may have a leak at the pressure cap
or in the radiator hoses, heater hoses, radiator, water
pump or somewhere else in the cooling system.
CAUTION:
Heater and radiator hoses, and other engine
parts, can be very hot. Don't touch them.
If you do, you can be burned.
Don't run the engine if there is a leak. If you run
the engine, it could lose all coolant. That could
cause an engine fire, and you could be burned.
Get any leak fixed before you drive the vehicle.
If there seems to be no leak, with the engine on,
check to see if the electric engine cooling fans are
running. If the engine is overheating, both fans should
be running. If they aren't, your vehicle needs service.
NOTICE:
Engine damage from running your engine
without coolant isn't covered by your warranty.
See ªOverheated Engine Protection Operating
Modeº in the Index for information on driving to
a safe place in an emergency.

5-14
NOTICE:
When adding coolant, it is important that you
use only DEX
-COOL
(silicate-free) coolant.
If coolant other than DEX-COOL is added to
the system, premature engine, heater core or
radiator corrosion may result. In addition, the
engine coolant will require change sooner
-- at
30,000 miles (50 000 km) or 24 months,
whichever occurs first. Damage caused by the
use of coolant other than DEX
-COOL
is not
covered by your new vehicle warranty.
How to Add Coolant to the Coolant
Surge Tank
If you haven't found a problem yet, check to see if
coolant is visible in the surge tank. If coolant is visible
but the coolant level isn't at the FULL COLD mark on
the coolant surge tank, add a 50/50 mixture of clean,
drinkable water and DEX
-COOL
coolant at the
coolant surge tank, but be sure the cooling system,
including the coolant surge tank pressure cap, is cool
before you do it. See ªEngine Coolantº in the Index
for more information.

5-17
1. Park the vehicle on a level surface. You can remove
the coolant surge tank pressure cap when the cooling
system, including the coolant surge tank pressure cap
and upper radiator hose, is no longer hot. Turn the
pressure cap slowly counterclockwise (left) about
one
-quarter turn and then stop.
If you hear a hiss, wait for that to stop.
A hiss means there is still some pressure left.
2. Then keep turning the pressure cap slowly,
and remove it.
3. Then fill the coolant surge tank with the proper
mixture, to the FULL COLD mark on the coolant
surge tank.

5-18
4. With the coolant surge tank pressure cap off,
start the engine and let it run until you can feel the
upper radiator hose getting hot. Watch out for the
engine cooling fan(s).
By this time, the coolant level inside the coolant
surge tank may be lower. If the level is lower, add
more of the proper mixture to the coolant surge tank
until the level reaches the FULL COLD mark on the
coolant surge tank.5. Then replace the pressure cap. Be sure the pressure
cap is hand
-tight and fully seated.

6-
6-1
Section 6 Service and Appearance Care
Here you will find information about the care of your vehicle. This section begins with service and fuel information,
and then it shows how to check important fluid and lubricant levels. There is also technical information about your
vehicle, and a part devoted to its appearance care.
6
-2 Service
6
-3 Fuel
6
-5 Filling Your Tank
6
-9 Checking Things Under the Hood
6
-12 Engine Oil
6
-17 Engine Air Cleaner/Filter
6
-19 Automatic Transmission Fluid
6
-20 Manual Transmission Fluid
6
-21 Hydraulic Clutch
6
-22 Rear Axle
6
-23 Engine Coolant
6
-26 Surge Tank Pressure Cap
6
-27 Power Steering Fluid
6
-28 Windshield Washer Fluid
6
-29 Brakes
6
-32 Battery
6
-33 Bulb Replacement
6
-38 Windshield Wiper Blade Replacement6
-40 Tires
6
-53 Lifting Your Corvette
6
-57 Appearance Care
6
-57 Cleaning the Inside of Your Vehicle
6
-60 Cleaning a Removable Roof Panel
6
-61 Cleaning the Outside of Your Vehicle
6
-63 Cleaning Your Convertible Top
6
-63 Cleaning Aluminum Wheels
6
-64 Cleaning Tires
6
-64 Finish Damage
6
-64 Underbody Maintenance
6
-66 GM Vehicle Care/Appearance Materials
6
-67 Vehicle Identification Number (VIN)
6
-67 Service Parts Identification Label
6
-68 Electrical System
6
-75 Replacement Bulbs
6
-75 Capacities and Specifications
6
-76 Normal Maintenance Replacement Parts

6-12
Engine Oil
If the LOW OIL LEVEL message on the Driver
Information Center comes on, it means you need
to check your engine oil level right away. For more
information, see ªDriver Information Centerº in the
Index. You should check your engine oil level regularly;
this is an added reminder.
Checking Engine Oil
It's a good idea to check your engine oil level every time
you get fuel. In order to get an accurate reading, the oil
must be warm and the vehicle must be on level ground.
The engine oil dipstick
handle is a yellow ring
located near the coolant
surge tank. See ªEngine
Compartment Overviewº
in the Index for more
information on location.
Turn off the engine and give the oil a few minutes to
drain back into the oil pan. If you don't, the oil dipstick
might not show the actual level.
Pull out the dipstick and clean it with a paper towel or a
cloth, then push it back in all the way. Remove it again,
keeping the tip down.

6-23
If the level is below the bottom of the filler plug hole,
you'll need to add some lubricant. Add enough lubricant
to raise the level to the bottom of the filler plug hole.
What to Use
To add lubricant when the level is low, use SAE 75W-90
Synthetic Gear Lubricant (GM Part No. 12378261)
or equivalent meeting GM Specification 9986115.
To completely refill after draining, add 4 ounces
(118 ml) of Limited
-Slip Differential Lubricant Additive
(GM Part No. 1052358) or equivalent. Then fill to
the bottom of the filler plug hole with the Synthetic
Gear Lubricant.
Engine Coolant
The cooling system in your vehicle is filled with
DEX
-COOL engine coolant. This coolant is designed
to remain in your vehicle for 5 years or 150,000 miles
(240 000 km), whichever occurs first, if you add only
DEX
-COOL extended life coolant.
The following explains your cooling system and how
to add coolant when it is low. If you have a problem
with engine overheating, see ªEngine Overheatingº
in the Index.A 50/50 mixture of clean, drinkable water and
DEX
-COOL coolant will:

Give freezing protection down to
-34F (-37C).

Give boiling protection up to 265F (129C).

Protect against rust and corrosion.

Help keep the proper engine temperature.

Let the warning lights and gages work as
they should.
NOTICE:
When adding coolant, it is important that you
use only DEX
-COOL (silicate-free) coolant.
If coolant other than DEX-COOL is added to
the system, premature engine, heater core or
radiator corrosion may result. In addition, the
engine coolant will require change sooner
-- at
30,000 miles (50 000 km) or 24 months,
whichever occurs first. Damage caused by the
use of coolant other than DEX
-COOL is not
covered by your new vehicle warranty.

6-25 Checking Coolant
The coolant surge tank is located in the engine
compartment behind the passenger's side headlamp.
See ªEngine Compartment Overviewº in the Index
for more information on location.
CAUTION:
Turning the surge tank pressure cap when the
engine and radiator are hot can allow steam and
scalding liquids to blow out and burn you badly.
Never turn the surge tank pressure cap
-- even
a little
-- when the engine and radiator are hot.
The vehicle must be on a level surface. When your
engine is cold, the coolant level should be at the FULL
COLD mark. The FULL COLD mark is on the front
of the coolant surge tank. Don't overfill the surge tank.
Too much coolant can result in an overflow when the
fluid is hot.