2002 BMW 540I SEDAN brake

Contents

© 2001 Bayerische Motoren Werke
Aktiengesellschaft
Munich, Germany
Reprinting, including excerpts, only with the
written consent of BMW AG, Munich.
Order No. 01 41 0 156 213
US English VIII/2001
Printed in Germany
Printed on environmentally friendly paper
(bleached without chlorine, suitable for recycling).
Overview
Controls and features

Cockpit14
Instrument cluster15
Indicator and warning lamps19
Steering wheel with multifunction
buttons22
Warning triangle23
First-aid kit23
Refueling24
Fuel specifications25
Tire inflation pressure26

Locks and security systems:

Keys32
Central locking system32
Opening and closing Ð via the
door lock33
Opening and closing Ð via the
remote control34
Opening and closing Ð from the
inside37
Luggage compartment lid/
Tailgate38
Rear window40
Luggage compartment42
Alarm system42
Electric power windows44
Sliding/tilt sunroof46

Adjustments:

Correct sitting posture48
Seats48
Manually-adjusted seat49
Electric power seats50
Head restraints52
BMW actice seat52
Safety belts53
Seat, mirror and steering wheel
memory54
Seat heating55
Adjusting steering wheel56
Heated steering wheel56
Mirrors57

Passenger safety systems:

Airbags58
Transporting children safely61
Vehicle Memory, Key
Memory64

Driving:

Steering/Ignition lock66
Starting the engine66
Switching off the engine68
Parking brake68
Manual transmission69
Automatic transmission70
Automatic transmission with
Steptronic73
Indicator/Headlamp flasher76
Washer/Wiper system/Rain
sensor76
Cruise control78

Everything under control:

Odometer, outside temperature
display80
Tachometer81
Energy control81
Fuel gauge81
Coolant temperature gauge82
Service Interval Display82
Check Control83
Computer86
Multi-Information Display
(MID)87
Digital clock in the MID89
Computer in the MID91

Contents

5n

OverviewControlsMaintenanceRepairsDataIndex

Controls and features
Operation, maintenance

Technology for safety and
driving convenience:

Park Distance Control (PDC)96
Automatic Stability Control plus
Traction (ASC+T)/Dynamic
Stability Control (DSC)97
Level control system99
Tire Pressure Monitor (RDC)99

Lamps:

Parking lamps/Low beams101
Instrument lighting102
High beams/Standing
lamps102
Fog lamps102
Interior lamps103
Reading lamps103

Controlling the climate for
pleasant driving:

Air conditioning104
Automatic climate control107
Roller sun blind112
Parked-car ventilation
system112

Cabin convenience:

BMW Universal Transmitter113
Glove compartment116
Storage compartments116
Cellular phone117
Beverage holder117
Ashtray, front117
Cigarette lighter118
Ashtray, rear118

Loading and transporting
cargo:

Through-loading system119
Ski bag120
sport wagon:
Luggage compartment123
Roll-up cover123
Partition net123
Storage areas in the luggage
compartment124
Cargo loading126
Roof-mounted luggage rack127

Special operating instructions:

Break-in procedures130
Driving notes131
Antilock Brake System131
Brake system132

Wheels and tires:

Tire inflation pressure133
Tire condition133
Tire replacement134
Wheel and tire
combinations135
Special characteristics of winter
tires136
Snow chains136

Contents

Operation, maintenance
Owner service procedures
Technical data

Under the hood:

Hood137
Engine compartment
essentials138
Washer fluids139
Engine oil140
Coolant142
Brake fluid143

Maintenance:

The BMW Maintenance
System144

Laws and regulations:

Technical modifications145
California Proposition
65 Warning145
OBD interface socket146

Replacement procedures:

Onboard tool kit150
Windshield wiper blades150
Lamps and bulbs151
Changing a wheel156
Battery160
Fuses160

Assistance, giving and
receiving:

Jump-starting162
Towing the vehicle163Engine specifications168
Dimensions169
Weights171
Capacities173

10n

For your own safety

Use unleaded gasoline only. Fuels
containing up to and including
10 % ethanol or other oxygenates with
up to 2.8 % oxygen by weight (i.e. 15 %
MTBE or 3 % methanol plus an equiva-
lent amount of co-solvent) will not void
the applicable warranties covering
defects in materials or workmanship.
Field experience has indicated signifi-
cant differences in fuel quality (volatility,
composition, additives, etc.) among
gasolines offered for sale in the United
States and Canada. The use of poor-
quality fuels may result in driveability,
starting and stalling problems, espe-
cially under certain environmental
conditions, such as high ambient
temperature and high altitude.
Should you encounter driveability prob-
lems that you suspect could be related
to the fuel you are using, we recom-
mend that you respond by switching to
a recognized high-quality brand.
Failure to comply with these recom-
mendations may result in unscheduled
maintenance.
Follow all applicable safety rules when
you are handling gasoline.
<


Important safety information!
For your own safety, use genuine parts
and accessories approved by BMW.
When you purchase accessories tested
and approved by BMW and Original
BMW Parts, you simultaneously acquire
the assurance that they have been thor-
oughly tested by BMW to ensure
optimum performance when installed
on your vehicle.
BMW warrants these parts to be free
from defects in material and workman-
ship.
BMW will not accept any liability for
damage resulting from installation of
parts and accessories not approved by
BMW.
BMW cannot test every product from
other manufacturers to confirm that it
can be used on a BMW safely and
without risk to either the vehicle, its
operation, or its occupants.
Original BMW Parts, BMW Accessories
and other products approved by BMW,
together with professional advice on
using these items, are available from all
BMW centers.

Installation and operation of non-BMW
approved accessories such as alarms,
radios, amplifiers, radar detectors,
wheels, suspension components, brake
dust shields, telephones (including
operation of any portable cellular phone
from within the vehicle without using an
externally-mounted antenna) or trans-
ceiver equipment (for instance, CBs,
walkie-talkie, ham radio or similar
accessories) may cause extensive
damage to the vehicle, compromise its
safety, interfere with the vehicle's elec-
trical system, or affect the validity of the
BMW Limited Warranty. See your BMW
center for additional information.

<


Maintenance, replacement, or
repair of the emission control
devices and systems may be performed
by any automotive repair establishment
or individual using any certified auto-
motive part.

<



Symbol on vehicle parts

Indicates that you should consult
the relevant section of this
Owner's Manual for information on a
particular part or assembly.

For your own safety

19n

OverviewControlsMaintenanceRepairsDataIndex

Indicator and warning lamps

Technology that monitors itself

The system runs a check on the
warning and indicator lamps marked by
"

l

" each time you switch on the igni-
tion. They each light up once for
different periods of time.
If a fault should occur in one of these
systems, the corresponding lamp does
not go out after the engine is started or
it lights up while the vehicle is moving.
The following section describes how
you should respond.

Red: stop immediately

Battery charge current

l

The battery is no longer being
charged. This indicates a defect
in the alternator drive belt or in the
charging circuit of the alternator. Please
contact the nearest BMW center.
Stop and switch off the engine
immediately to prevent over-
heating and serious engine damage. If
the drive belt is defective, increased
steering effort is also required.

<


Engine oil pressure

l

May be accompanied by the
message "STOP!ENGINE
OILPRESS" in the Check Control
display panel

*
: stop the vehicle imme-
diately and switch off the engine. Check
the engine oil level; top up as required.
If the oil level is correct: please contact
the nearest BMW center.
Do not continue driving, as the
engine could sustain serious
damage from inadequate lubrication.

<



Tire Pressure Monitor (RDC)

*


l

Accompanied by an acoustic
warning signal: a tire failure has
occurred. Reduce vehicle speed imme-
diately and stop the vehicle. Avoid hard
brake applications. Do not oversteer.
For additional information: refer to
page 98
Parking brake

*
/
brake system hydraulic circuits

l

Comes on when you engage the
parking brake.
For additional information: refer to
page 68
Comes on although the parking brake
is released: have the brake fluid level
checked. Before continuing your
journey, be sure to read the notes on
pages 132 and 143
Also comes on with the message
"CHECK BRAKE LININGS" in the
Check Control.
Parking brake warning lamp

*
/
brake system hydraulic circuits
for Canadian models.

20n

Indicator and warning lamps

Red: as important reminder

Parking brake

*
Comes on when you engage the
parking brake.
For additional information: refer to
page 68
Parking brake warning lamp

*
for
Canadian models.
Please fasten safety belts

l

Accompanied by warning tone
and message

*
in the Check
Control panel. Remains on until the
safety belts are fastened.
For additional information on safety
belts: refer to page 53.
Airbags

l

Please have the system
inspected by your BMW center.
For additional information: refer to
page 58

Yellow: please have checked at
your earliest opportunity

Antilock Brake System (ABS)

l

ABS has been deactivated in
response to system malfunction.
Conventional braking efficiency is avail-
able without limitations. Please have
the system inspected by your BMW
center.
For additional information: refer to
page 131
Antilock Brake System (ABS)
warning lamp for Canadian
models.
Engine oil level

*
Comes on while driving: the
engine oil level has fallen to the
absolute minimum; refill as soon as
possible. Do not drive more than
approx. 30 miles (50 km) until you do.
For additional information: refer to
page 140
Engine oil level

*
Comes on after the engine has
been shut off: add engine oil at
your earliest opportunity (when you
stop to refuel).
For additional information: refer to
page 140

Automatic transmission

*
Because of a malfunction, the
automatic transmission shifts
only in the emergency program. Please
consult the nearest BMW center.
For additional information: refer to
pages 72 and 75
Brake pads

*


l

Have the brake pads checked.
For additional information: refer
to page 132

Dynamic Brake Control (DBC)

*

l


Malfunction in DBC system.
Conventional braking efficiency
is available without limitations.
Have the system repaired by your BMW
center at the earliest possible opportu-
nity.
For additional information: refer to
page 98
Dynamic Brake Control (DBC)
warning lamp for Canadian
models.
Tire Pressure Monitor (RDC)

*


l

Check the tire inflation pressure.
Refer to pages 26, 98

66n
0 Steering locked
1 Steering unlocked
2 Ignition switched on
3 Starting engine
Steering locked The key can be inserted or removed in
this position only.
After removing the key, turn the
steering wheel slightly to the left or right
until the lock engages.
An acoustic warning is sounded when
you fail to remove the ignition key after
opening the driver's door. 390de010
Vehicles with automatic transmis-
sion:
Do not move the selector lever from the
"Park" position until the engine is
running (ignition key in position 2).
To turn the key back to position 0 (for
instance, prior to removal), start by
moving the selector lever to position P
(Interlock).<
Steering unlocked You will find that it is often easier to turn
the ignition key from position 0 to posi-
tion 1 when you move the steering
wheel slightly to help disengage the
lock.
Individual electrical accessories are
ready for operation.Starting engine
Vehicles with manual transmis-
sion: depress the clutch when
starting the engine. A lockout prevents
the engine from starting with the clutch
engaged.<
Before starting>Engage the parking brake
>Be sure that the transmission is in
"Neutral" (or "Park" if the vehicle is
equipped with an automatic trans-
mission)
>Step on the clutch pedal.
Do not allow the engine to run in
enclosed spaces. The exhaust
gases contain carbon monoxide, an
odorless and colorless, but highly toxic
gas. Breathing the exhaust gases poses
an extreme health risk, and can lead to
unconsciousness and death.
Never leave the vehicle unattended
with the engine running. An unattended
vehicle with a running engine repre-
sents a potential safety hazard.<
Steering/Ignition lock Starting the engine

68n
Switching off the engine Parking brakeTurn the ignition key to position 1 or 0.
Do not remove the ignition key
while the vehicle is rolling. The
steering locks, making it impossible to
steer the vehicle.
Always remove the ignition key and
engage the steering lock before leaving
the vehicle.
Vehicles with manual transmission:
Always engage the parking brake
when parking on hills and inclined
surfaces, as first gear or reverse may
not provide adequate resistance to
rolling.
Vehicles with automatic transmission:
Place the selector lever in "Park."<
Vehicles with automatic transmission:
The vehicle must be stationary and the
selector lever in "Park" before you can
remove the ignition key.
The parking brake is primarily designed
to prevent the vehicle from rolling while
parked. It operates on the rear wheels.To engageThe lever engages automatically and
the "PARK BRAKE" or "BRAKE" (in
Canada "P") indicator lamp comes on in
the instrument cluster in ignition key
position 2. Refer to pages 19 and 20.To releasePull up slightly on the lever, press the
button and lower the lever.390de714
If, in exceptional circumstances, it
should be necessary to engage
the parking brake while the vehicle is in
motion, do not pull it with excessive
pressure. Keep your thumb pressed
against the release button while care-
fully pulling up the lever to apply
moderate pressure.
Excessive pressure can lead to over-
braking and loss of traction (fishtailing)
at the rear.
The brake lamps do not come on when
the parking brake is applied.
Vehicles with manual transmission:
Always engage the parking brake
when parking on hills and inclined
surfaces, as first gear or reverse may
not provide adequate resistance to
rolling.
Vehicles with automatic transmission:
Place the selector lever in "Park."<
You can help prevent corrosion and
avoid uneven braking response by
gently engaging the parking brake from
time to time when coasting to a stop at
traffic lights (ensure that you will not
pose a hazard to other road users).