2002 BMW 525I SPORT WAGON weight

Contents

Operation, maintenance
Owner service procedures
Technical data

Under the hood:

Hood137
Engine compartment
essentials138
Washer fluids139
Engine oil140
Coolant142
Brake fluid143

Maintenance:

The BMW Maintenance
System144

Laws and regulations:

Technical modifications145
California Proposition
65 Warning145
OBD interface socket146

Replacement procedures:

Onboard tool kit150
Windshield wiper blades150
Lamps and bulbs151
Changing a wheel156
Battery160
Fuses160

Assistance, giving and
receiving:

Jump-starting162
Towing the vehicle163Engine specifications168
Dimensions169
Weights171
Capacities173

10n

For your own safety

Use unleaded gasoline only. Fuels
containing up to and including
10 % ethanol or other oxygenates with
up to 2.8 % oxygen by weight (i.e. 15 %
MTBE or 3 % methanol plus an equiva-
lent amount of co-solvent) will not void
the applicable warranties covering
defects in materials or workmanship.
Field experience has indicated signifi-
cant differences in fuel quality (volatility,
composition, additives, etc.) among
gasolines offered for sale in the United
States and Canada. The use of poor-
quality fuels may result in driveability,
starting and stalling problems, espe-
cially under certain environmental
conditions, such as high ambient
temperature and high altitude.
Should you encounter driveability prob-
lems that you suspect could be related
to the fuel you are using, we recom-
mend that you respond by switching to
a recognized high-quality brand.
Failure to comply with these recom-
mendations may result in unscheduled
maintenance.
Follow all applicable safety rules when
you are handling gasoline.
<


Important safety information!
For your own safety, use genuine parts
and accessories approved by BMW.
When you purchase accessories tested
and approved by BMW and Original
BMW Parts, you simultaneously acquire
the assurance that they have been thor-
oughly tested by BMW to ensure
optimum performance when installed
on your vehicle.
BMW warrants these parts to be free
from defects in material and workman-
ship.
BMW will not accept any liability for
damage resulting from installation of
parts and accessories not approved by
BMW.
BMW cannot test every product from
other manufacturers to confirm that it
can be used on a BMW safely and
without risk to either the vehicle, its
operation, or its occupants.
Original BMW Parts, BMW Accessories
and other products approved by BMW,
together with professional advice on
using these items, are available from all
BMW centers.

Installation and operation of non-BMW
approved accessories such as alarms,
radios, amplifiers, radar detectors,
wheels, suspension components, brake
dust shields, telephones (including
operation of any portable cellular phone
from within the vehicle without using an
externally-mounted antenna) or trans-
ceiver equipment (for instance, CBs,
walkie-talkie, ham radio or similar
accessories) may cause extensive
damage to the vehicle, compromise its
safety, interfere with the vehicle's elec-
trical system, or affect the validity of the
BMW Limited Warranty. See your BMW
center for additional information.

<


Maintenance, replacement, or
repair of the emission control
devices and systems may be performed
by any automotive repair establishment
or individual using any certified auto-
motive part.

<



Symbol on vehicle parts

Indicates that you should consult
the relevant section of this
Owner's Manual for information on a
particular part or assembly.

For your own safety

49n
OverviewControlsMaintenanceRepairsDataIndex
Manually-adjusted seatSeat adjustment1 Backward/Forward adjustment
Pull the lever and slide the seat to the
desired position.
After you release the lever, move the
seat forward or backward slightly to
engage the detent
2 Cushion height
Pull the lever and apply weight to
or remove weight from the seat as
required390us731
3 Backrest angle
Pull the lever and apply weight to or
remove weight from the backrest as
required.
Comply with the adjustment
instructions on page 48. Failure to
do so could result in diminished
personal safety.< 390us732

127n
OverviewControlsMaintenanceRepairsDataIndex
Cargo loading Roof-mounted luggage rack
Always position and secure the
load correctly. If you do not, it can
endanger the passengers during
braking or evasive maneuvers.
Do not exceed the approved gross
vehicle weight or the permissible axle
weights (refer to page 171). If you do,
the operating safety of the vehicle is no
longer ensured and you are in violation
of the law.
Do not carry hard or heavy objects
unsecured in the passenger compart-
ment. If you do so, they may be
projected through the air during braking
and evasive maneuvers, thus endan-
gering vehicle occupants.<
A special roof-rack system is available
as an optional extra for your BMW.
Please observe the precautions
included with the installation instruc-
tions.AnchoragesAccess to the anchorages:
To fold up the cover (arrow), please use
the tool provided with the roof-rack
system.Loading and driving notesRoof-mounted luggage racks raise the
center of gravity of the vehicle when
they are loaded. For this reason, they
exercise a major effect on the vehicle's
handling and steering response.394de757
You should therefore always remember
not to exceed the approved roof
weight, the approved gross vehicle
weight or the axle weights when
loading the rack. You will find the spec-
ifications under "Technical data" on
page 171.
Make sure that the load is not too bulky,
and attempt to distribute it evenly.
Always load the heaviest pieces first (on
the bottom). Ensure that adequate room
remains for the tilt sunroof to extend
upward and that no objects protrude
into the tailgate's travel range on the
sport wagon.
Always ensure that roof-mounted
loads are tightly secured, as loose
loads can shift or even fly off the roof,
posing a serious hazard for following
traffic.<
Drive smoothly and avoid sudden
acceleration and braking. Do not corner
at high speeds.

158n
Changing a wheel4. Wheels with adapter
*: position the
lug bolt adapter on the lug bolt
cover. Then apply the lug wrench
and turn it to the left (refer to the
illustration)
5. Wheels with hub cover*: pry the
hub cover off with the screwdriver
in the slot
6. Loosen the lug bolts 1/2-turn
390de773
7. Position the jack at the jacking
point closest to the flat tire so that
the jack base is vertically below the
jacking point and the entire surface
of the head of the jack will move
into the square recess of the
jacking point (refer to the illustration
detail) when the jack is cranked
8. Jack the vehicle up until the wheel
you are changing is raised from the
ground
9. Unscrew the lug bolts and remove
the wheel
10. Remove accumulations of mud or
dirt from the mounting surfaces of
the wheel and hub. Clean the lug
bolts390de707
11. Position the spare wheel. Secure
the wheel by turning at least two lug
bolts into opposite bolt holes
12. Screw in the remaining lug bolts.
Tighten all the bolts securely in a
diagonal pattern
13. Lower the jack and remove it from
beneath the vehicle
14. Tighten the lug bolts in a diagonal
pattern
15. Wheels with full wheel covers:
Place the wheel cover with the
valve opening over the valve
(arrow). Use both hands to press
the cover securely onto the rim
For this light-weight wheel, use
only the full wheel cover installed
by the factory. Other wheel covers may
not fit securely.< 390de360

171n
OverviewControlsMaintenanceRepairsDataIndex
Weights Ð sedan
BMW 525i BMW 530i BMW 540i
Curb weight (with one person, ready for operation, full tank of fuel, options not included)
with manual transmission
with automatic transmissionlbs. (kg)
lbs. (kg)3,450 (1,565)
3,505 (1,590)3,494 (1,585)
3,549 (1,610)3,748 (1,700)
3,803 (1,725)
Approved gross vehicle weight
with manual transmission
with automatic transmissionlbs. (kg)
lbs. (kg)4,464 (2,025)
4,520 (2,050)4,509 (2,045)
4,563 (2,070)4,762 (2,160)
4,817 (2,185)
Approved front axle weight lbs. (kg)
2,138 (970)2,138 (970) 2,381 (1,080)
Approved rear axle weight lbs. (kg) 2,579 (1,170) 2,579 (1,170) 2,635 (1,195)
Approved roof load capacity lbs. (kg) 220 (100) 220 (100) 220 (100)
Never exceed either the approved axle weights or the gross vehicle weight.
Luggage compartment capacity cu ft (l) 16.2 (460) 16.2 (460) 16.2 (460)

172n
Weights Ð sport wagon
BMW 525i BMW 540i
Curb weight (with one person, ready for operation, full tank of fuel, options not included)
with manual transmission
with automatic transmissionlbs. (kg)
lbs. (kg)3,682 (1,670)
3,715 (1,695)Ð
4,056 (1,840)
Approved gross vehicle weight
with manual transmission
with automatic transmissionlbs. (kg)
lbs. (kg)4,773 (2,165)
4,828 (2,190)Ð
5,093 (2,310)
Approved front axle weight lbs. (kg)
2,116 (960)2,381 (1,080)
Approved rear axle weight lbs. (kg) 2,844 (1,290) 2,910 (1,320)
Approved roof load capacity lbs. (kg) 220 (100) 220 (100)
Never exceed either the approved axle weights or the gross vehicle weight.
Luggage compartment capacity cu ft (l) 14.5 Ð 53.9 (410 Ð 1,525) 14.5 Ð 53.9 (410 Ð 1,525)

Everything from A to ZA
ABS (Antilock Brake
System)20, 131
Accessories10
Activated-charcoal
filter112
Active seat52
Adaptive Transmission
Control (ATC)70, 73
Add
antifreeze142t
brake fluid143t
engine coolant142t
engine oil140t
washer fluid139t
Adjusting
backrest50
head restraints52
mirrors57
seats48
steering wheel56
temperature105, 109
thigh support50
Air conditioning104
Air distribution105, 109
Air outlets104, 107
Air pressure26t, 133
Air supply105, 109
Air vent104, 107 Airbags20, 58
Alarm system42
Anchorages to secure the
load126
Antifreeze, disposal142t
Antifreeze, radiator142
Antilock Brake System
(ABS)20, 131
Anti-theft alarm system42
Anti-theft protection34
Approved axle weight171
Approved gross vehicle
weight171
Aquaplaning131, 133
ASC+T (Automatic Stability
Control plus Traction)21
ASC+T/DSC (Automatic
Stability Control plus
Traction/Dynamic Stability
Control)97
Ashtray, front117
Ashtray, rear118
ATC (Adaptive Transmission
Control)70, 73
Attach vacuum cleaner118
AUC (Automatic
recirculated-air
control)110 Automatic climate
control107
removing condensation
from windows109
Automatic cruise control78
Automatic curb monitor55
Automatic rear window
cleaning77
Automatic recirculated-air
control (AUC)110
Automatic Stability Control
plus Traction (ASC+T)21
Automatic Stability Control
plus Traction/Dynamic
Stability Control (ASC+T/
DSC)97
Automatic
transmission20, 70
Automatic transmission with
Steptronic20, 73
Average fuel
consumption86
Average speed86, 94
Avoid false alarms43t
Avoiding unintentional
alarms44
B
Backrest, adjusting50
Backup lamps
bulb replacement154t
Battery160
care160t
charging160t
discharged162t
disposal160t
Belts53
Beverage holder117
Blower105, 109
BMW active seat52
BMW comfort seat51
BMW Maintenance
System144t
BMW Universal
Transmitter113
Bottle holder, refer to
beverage holder117
Brake fluid143
adding143
Brake hydraulic system19
Brake lamps, bulb
replacement154t
Brake malfunctions132