2001 YAMAHA YFM400F cooling

ER
Yuki_Data:Yuki_data:Yuki:Yuki_1:ATV:HM00B061_YFM400FWA-61:YFM600TOC-
Lights ................................................ 5-23
Switches ........................................... 5-23
Tires .................................................. 5-25
How to measure tire pressure ........ 5-29
Tire wear limit .................................. 5-31
OPERATION ........................................... 6-1
Starting a cold engine ....................... 6-3
Starting a warm engine ..................... 6-9
Warming up ........................................ 6-9
Drive select lever operation and
reverse driving ............................... 6-11
Engine break-in ................................ 6-17
Parking .............................................. 6-19
Parking on a slope ........................... 6-21
Accessories and loading ................. 6-23
RIDING YOUR ATV ................................ 7-1
Getting to know your ATV ................. 7-3
Ride with care and good
judgement ........................................ 7-5
Be careful where you ride ............... 7-27
Turning your ATV ............................ 7-39
Climbing uphill ................................. 7-45
Riding downhill ................................ 7-55
Crossing a slope ............................... 7-59Crossing through shallow
water ............................................... 7-63
Riding over rough terrain ................ 7-69
Sliding and skidding ........................ 7-71
What to do if ..................................... 7-75
What to do... ..................................... 7-75
PERIODIC MAINTENANCE AND
ADJUSTMENT ....................................... 8-1
Owner’s manual and tool kit ............. 8-3
Periodic maintenance/
lubrication ........................................ 8-7
Panel removal and installation ....... 8-15
Engine oil .......................................... 8-31
Final gear oil ..................................... 8-41
Differential gear oil .......................... 8-47
Cooling system ................................ 8-53
Changing the coolant ...................... 8-57
Front axle boots ............................... 8-63
Spark plug ........................................ 8-65
Air filter cleaning.............................. 8-71
67
8

Yuki_Data:Yuki_data:Yuki:Yuki_1:ATV:HM00B061_YFM400FWA-61:YFM600TOC-
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V-belt cooling duct check hose ....... 8-77
Carburetor adjustment..................... 8-81
Idle speed adjustment...................... 8-83
Valve clearance adjustment ............ 8-85
Throttle lever adjustment ................ 8-87
Front brake pad inspection .............. 8-89
Rear brake pad inspection ............... 8-89
Inspecting the brake fluid level ....... 8-91
Brake fluid replacement ................... 8-95
Front brake adjustment.................... 8-97
Rear brake lever adjustment ........... 8-99
Cable inspection and
lubrication ..................................... 8-103
Brake lever and brake pedal
lubrication ..................................... 8-105
Wheel removal ............................... 8-107
Wheel installation........................... 8-109
Battery ............................................. 8-111
Battery maintenance ...................... 8-115
Fuse replacement ........................... 8-117
Replacing the headlight bulb ........ 8-121
Headlight beam adjustment .......... 8-125
Taillight bulb replacement............. 8-127
Troubleshooting ............................. 8-129
Troubleshooting chart ................... 8-131CLEANING AND STORAGE................... 9-1
A. Cleaning ......................................... 9-1
B. Storage ........................................... 9-7
SPECIFICATIONS ................................. 10-1
HOW TO USE THE CONVERSION
TABLE ................................................... 11-1
91011

3-1
Yuki_Data:Yuki_data:Yuki:Yuki_1:ATV:HM00B061_YFM400FWA-61:YFM600-3.frame
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EBU00032
DESCRIPTION AND MACHINE
IDENTIFICATION
1. Rear spring preload
adjusting ring
2. Storage box and tool kit
3. Spark plug
4. Rear brake fluid
reservoir
5. Radiator cap
6. Front spring preload
adjusting ring
7. V-belt case
8. Rear brake pedal
9. Front spring preload
adjusting ring
10. Fuel cock
11. Air filter case
12. Fuses13. V-belt cooling duct
check hose
14. Coolant reservoir
15. Oil filter cartridge
16. Engine oil dipstick
17. Rear brake lever
18. Left handlebar switches
19. Starter (choke)
20. Horn switch
21. Drive select lever
22. Speedometer
23. Main switch
24. Fuel tank cap
25. Auxiliary DC jack
26. Right handlebar switch
27. Throttle lever
28. Front brake lever
NOTE:

The machine you have purchased may differ
slightly from those shown in the figures of this
manual.

6-19
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1. 0 ~ 10 hours:
Avoid continuous operation above half
throttle. Allow a cooling off period of five
to ten minutes after every hour of opera-
tion. Vary the speed of the machine from
time to time. Do not operate it at one set
throttle position.
2. 10 ~ 20 hours:
Avoid prolonged operation above
3/4 throttle. Rev the machine freely but do
not use full throttle at any time.
3. After break-in:
Avoid prolonged full throttle operation.
Vary speeds occasionally.
EBU00612
Parking
When parking, stop the engine and shift the
drive select lever into the park position, then
turn the fuel cock to the “OFF” position.

7-65
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Test your brakes after leaving the water. Do
not continue to ride your ATV without verifying
that you have regained proper braking ability.CAUTION:After riding your ATV in water, be sure to
drain the trapped water by removing the
check hose at the bottom of the air filter case
and the check hose on the V-belt cooling duct.
Wash the ATV in fresh water if it has been op-erated in salt water or muddy conditions.
1. Air filter case check hose
1. Flexible de contrôle du boîtier de filtre à air
1. Manguera de comprobación de la caja del filtro de aire

7-67
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1. V-belt cooling duct check hose (Left front side of ATV)
1. Flexible de contrôle du conduit de refroidissement de la courroie
trapézoïdale (côté avant gauche du VTT)
1. Manguera de comprobación del conducto de
enfriamiento de la correa trapezoidal (lado frontal
izquierdo del ATV)
1. Drive select lever box check hose
1. Flexible de contrôle du boîtier du levier de présélection
1. Manguera de comprobación de la caja de la palanca de
selección de marcha1. V-belt cooling intake box check hose
(Above V-belt cooling duct)
1. Flexible de contrôle du boîtier d’admission d’air de
refroidissement de la courroie trapézoïdale (au-dessus du conduit
de refroidissement de la courroie trapézoïdale)
1. Manguera de comprobación de la caja de admisión de
enfriamiento de la correa trapezoidal (encima del
conducto de enfriamiento de la correa trapezoidal)

Yuki_Data:Yuki_data:Yuki:Yuki_1:ATV:HM00B061_YFM400FWA-61:YFM600-8.frame
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8-7
EBU00262
PERIODIC MAINTENANCE/LUBRICATION
ITEM ROUTINEINITIAL EVERY
1
month3
months6
months6
months1
year
Valves*

• Check valve clearance.
• Adjust if necessary.
Cooling system
• Check coolant leakage.
• Repair if necessary.
• Replace coolant every 24 months.
Spark plug
• Check condition.
• Adjust gap and clean.
• Replace if necessary.
Air filter
• Clean.
• Replace if necessary.Every 20~40 hours
(More often in wet or dusty areas.)
Crankcase breather
system*

• Check breather hose for cracks or damage.
• Replace if necessary.

Exhaust system*

• Check for leakage.
• Retighten if necessary.
• Replace gasket(s) if necessary.

Carburetor*

• Check and adjust idle speed/starter operation.
• Adjust if necessary.

Fuel line*

• Check fuel hose for cracks or damage.
• Replace if necessary.

Engine oil

• Replace (Warm engine before draining).

Engine oil filter cartridge

• Replace.

Engine oil strainer*

• Clean.

Final gear oil

• Check oil level/oil leakage.
• Replace every 12 months.

Differential gear oil
Front brake*

• Check operation/fluid leakage/see NOTE page 8-8.
• Correct if necessary.

Rear brake*

• Check operation/fluid leakage/see NOTE page 8-8.
• Correct if necessary.

8-53
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EBU00703
Cooling system
1. Check the coolant level in the reservoir
tank when the engine is cold as the cool-
ant level will vary with engine tempera-
ture. The coolant level should be between
the maximum and minimum marks.
2. If the level is low, remove panel D. (See
pages 8-17 ~ 8-19 for panel removal and
installation procedures.)
1. Coolant reservoir tank cap
2. Maximum level mark
3. Minimum level mark
1. Bouchon du vase d’expansion
2. Repère de niveau maximum
3. Repère de niveau minimum
1. Tapa del depósito de refrigerante
2. Marca de nivel máximo
3. Marca de nivel mínimo