2001 YAMAHA XVS125 ECU

PERIODIC MAINTENANCE AND MINOR REPAIR
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a
EAU03184
Panel B
To remove the panel1.Slide the lock cover open, insert
the key into the lock, and then
turn it 1/4 turn clockwise.1.Lock cover
a.Unlock.
2.Pull the rear of the panel out,
and then slide the panel forward
to release it in the front.
To install the panel1.Secure the front of the panel,
and then push the rear of the
panel in.
2.Install the bolt.
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PERIODIC MAINTENANCE AND MINOR REPAIR
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2.Pull the rear of the panel out with
the key inserted in the lock, and
then slide the panel forward to
release it in the front.
To install the panel1.Secure the front of the panel,
and then push the rear of the
panel in with the key inserted in
the lock.
2.Turn the key counterclockwise to
the original position, remove it,
and then close the lock cover.
1
EAU03329
Checking the spark plugsThe spark plugs are important engine
components, which are easy to
check. Since heat and deposits will
cause any spark plug to slowly erode,
the spark plugs should be removed
and checked in accordance with the
periodic maintenance and lubrication
chart. In addition, the condition of the
spark plugs can reveal the condition
of the engine.
To remove a spark plug
1.Remove the spark plug cap.1.Spark plug cap
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PERIODIC MAINTENANCE AND MINOR REPAIR
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6-16
EWA00012
wBecause loading has an enormous
impact on the handling, braking,
performance and safety character-
istics of your motorcycle, you
should keep the following precau-
tions in mind.
8NEVER OVERLOAD THE
MOTORCYCLE! Operation of
an overloaded motorcycle may
result in tire damage, loss of
control, or severe injury. Make
sure that the total weight of
rider, passenger, cargo, and
accessories does not exceed
the specified maximum load
for the vehicle.
8Do not carry along loosely
packed items, which can shift
during a ride.
8Securely pack the heaviest
items close to the center of the
motorcycle and distribute the
weight evenly on both sides.8Adjust the suspension and tire
air pressure with regard to the
load.
8Check the tire condition and
air pressure before each ride.
Tire air pressure
(measured on cold tires)
Load*FrontRear
Up to 90 kg
175 kPa
(1.75 kg/cm
2,
1.75 bar)200 kPa
(2.00 kg/cm
2,
2.00 bar)
90 kgÐmaximum
225 kPa
(2.25 kg/cm
2,
2.25 bar)225 kPa
(2.25 kg/cm
2,
2.25 bar)
Maximum load*183 kg
*Total weight of rider, passenger, cargo and
accessories
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PERIODIC MAINTENANCE AND MINOR REPAIR
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Checking the front forkThe condition and operation of the
front fork must be checked as follows
at the intervals specified in the peri-
odic maintenance and lubrication
chart.
To check the condition
EW000115
wSecurely support the motorcycle
so that there is no danger of it
falling over.Check the inner tubes for scratches,
damage and excessive oil leakage.To check the operation
1.Place the motorcycle on a level
surface and hold it in an upright
position.
2.While applying the front brake,
push down hard on the handle-
bars several times to check if the
front fork compresses and
rebounds smoothly.
EC000098
cCIf any damage is found or the front
fork does not operate smoothly,
have a Yamaha dealer check or
repair it.
EAU03165
Checking and lubricating the
sidestandThe operation of the sidestand
should be checked before each ride,
and the sidestand pivot and metal-to-
metal contact surfaces should be
lubricated if necessary.
EW000113
wIf the sidestand does not move up
and down smoothly, have a
Yamaha dealer check or repair it.
Recommended lubricant:
Lithium-soap-based grease
(all-purpose grease)
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PERIODIC MAINTENANCE AND MINOR REPAIR
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Checking the steeringWorn or loose steering bearings may
cause danger. Therefore, the opera-
tion of the steering must be checked
as follows at the intervals specified in
the periodic maintenance and lubrica-
tion chart.
1.Place a stand under the engine
to raise the front wheel off the
ground.
EW000115
wSecurely support the motorcycle
so that there is no danger of it
falling over.
2.Hold the lower ends of the front
fork legs and try to move them
forward and backward. If any
free play can be felt, have a
Yamaha dealer check or repair
the steering.
EAU01144
Checking the wheel bearingsThe front and rear wheel bearings
must be checked at the intervals
specified in the periodic maintenance
and lubrication chart. If there is play
in the wheel hub or if the wheel does
not turn smoothly, have a Yamaha
dealer check the wheel bearings.
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PERIODIC MAINTENANCE AND MINOR REPAIR
2.Disconnect the headlight cou-
pler, and then remove the head-
light unit and bulb cover.1.Headlight coupler
1
1.Bulb cover
1
1
3.Unhook the headlight bulb hold-
er, and then remove the defec-
tive bulb.
EW000119
wHeadlight bulbs get very hot.
Therefore, keep flammable prod-
ucts away from a lit headlight bulb,
and do not touch the bulb until it
has cooled down.4.Place a new bulb into position,
and then secure it with the bulb
holder.1.Bulb holder
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PERIODIC MAINTENANCE AND MINOR REPAIR
To service the rear wheel
Raise the rear wheel off the ground
by using a motorcycle stand or, if a
motorcycle stand is not available, by
placing a jack either under each side
of the frame in front of the rear wheel
or under each side of the swingarm.
EAU03239
Front wheelTo remove the front wheel
EW000122
w8It is advisable to have a
Yamaha dealer service the
wheel.
8Securely support the motorcy-
cle so that there is no danger
of it falling over.1.Disconnect the speedometer
cable from the front wheel.1.Speedometer cable
1
EAU01579
Supporting the motorcycleSince this model is not equipped with
a centerstand, follow these precau-
tions when removing the front and
rear wheel or performing other main-
tenance requiring the motorcycle to
stand upright. Check that the motor-
cycle is in a stable and level position
before starting any maintenance. A
strong wooden box can be placed
under the engine for added stability.
To service the front wheel
1.Stabilize the rear of the motorcy-
cle by using a motorcycle stand
or, if an additional motorcycle
stand is not available, by placing
a jack under the frame in front of
the rear wheel.
2.Raise the front wheel off the
ground by using a motorcycle
stand.
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PERIODIC MAINTENANCE AND MINOR REPAIR
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Rear wheelTo remove the rear wheel
EW000122
w8It is advisable to have a
Yamaha dealer service the
wheel.
8Securely support the motorcy-
cle so that there is no danger
of it falling over.1.Loosen the axle nut and the
brake torque rod nut at the brake
shoe plate.1.Axle nut
1
2.Lift the rear wheel off the ground
according to the procedure on
page 6-37.
3.Disconnect the brake torque rod
from the brake shoe plate by
removing the nut and the bolt.
4.Remove the brake pedal free
play adjusting nut, and then dis-
connect the brake rod at the
brake camshaft lever.1.Brake torque rod nut
2.Brake torque rod
3.Brake pedal free play adjusting nut
4.Brake rod
5.Brake camshaft lever
2
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5.Tighten the wheel axle to the
specified torque.
6.Tighten the front wheel axle
pinch bolt to the specified torque.
7.Push down hard on the handle-
bar several times to check for
proper fork opertion.
8.Connect the speedometer cable. Tightening torque:
Wheel axle:
59 Nm (5.9 mákg)Tightening torque:
Front wheel axle pinch bolt:
20 Nm (2.0 mákg)
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