2001 YAMAHA XV535 ABS

2-1
2
EAU00026
2-DESCRIPTIONLeft view1. Headlight (page 6-31)
2. Air filter element (page 6-11)
3. Rider seat (page 3-8)
4. Owner’s tool kit (page 6-1)
5. Helmet holder (page 3-9)
6. Passenger seat (page 3-7)7. Shock absorber spring
preload adjusting ring (page 3-9)
8. Main switch (page 3-1)
9. Starter (choke) lever (page 3-6)
10. Shift pedal (page 3-4)
E_3bt.book Page 1 Thursday, September 7, 2000 10:01 AM

INSTRUMENT AND CONTROL FUNCTIONS
3
Main switch ........................................................................................ 3-1
Indicator lights .................................................................................... 3-1
Speedometer unit .............................................................................. 3-2
Handlebar switches ............................................................................ 3-2
Clutch lever ........................................................................................ 3-3
Shift pedal .......................................................................................... 3-4
Brake lever ......................................................................................... 3-4
Brake pedal ........................................................................................ 3-4
Fuel tank cap ..................................................................................... 3-5
Fuel .................................................................................................... 3-5
Starter (choke) lever ........................................................................... 3-6
Steering lock ..................................................................................... 3-7
Seats ................................................................................................. 3-7
Helmet holder ..................................................................................... 3-9
Adjusting the shock absorber assemblies ......................................... 3-9
Sidestand ......................................................................................... 3-10
Ignition circuit cut-off system ............................................................ 3-10
E_3bt.book Page 1 Thursday, September 7, 2000 10:01 AM

INSTRUMENT AND CONTROL FUNCTIONS
3-9
3
EAU00260
Helmet holderTo open the helmet holder, insert the
key into the lock, and then turn the key
as shown.
To lock the helmet holder, place it in
the original position, and then remove
the key.
EW000030
WARNING
@ Never ride with a helmet attached to
the helmet holder, since the helmet
may hit objects, causing loss of
control and possibly an accident. @
EAU00300
Adjusting the shock absorber
assemblies Each shock absorber assembly is
equipped with a spring preload adjust-
ing ring.
EC000015
CAUTION:@ Never attempt to turn an adjusting
mechanism beyond the maximum
or minimum settings. @
EW000040
WARNING
@ Always adjust both shock absorber
assemblies equally, otherwise poor
handling and loss of stability may
result. @
Adjust the spring preload as follows.
To increase the spring preload and
thereby harden the suspension, turn
the adjusting ring on each shock ab-
sorber assembly in direction
a. To de-
crease the spring preload and thereby
soften the suspension, turn the adjust-
ing ring on each shock absorber as-
sembly in direction
b.NOTE:@ Align the appropriate notch in the ad-
justing ring with the position indicator
on the shock absorber. @CI-01E
1. Unlock.
1. Spring preload adjusting ring
2. Position indicator
Minimum
(soft)Standard Maximum (hard)
Setting1 2 345
E_3bt.book Page 9 Thursday, September 7, 2000 10:01 AM

PERIODIC MAINTENANCE AND MINOR REPAIR
6-3
6
10
*Brake hose• Check for cracks or damage.ÖÖÖÖ Ö
• Replace. (See NOTE on page 6-4.) Every 4 years
11*Wheels• Check runout, spoke tightness and for damage.
• Tighten spokes if necessary.ÖÖÖÖ
12*Tires• Check tread depth and for damage.
• Replace if necessary.
• Check air pressure.
• Correct if necessary.ÖÖÖÖ
13*Wheel bearings• Check bearing for looseness or damage.ÖÖÖÖ
14*Swingarm• Check operation and for excessive play.ÖÖÖÖ
• Lubricate with molybdenum disulfide grease. Every 50,000 km
15*Steering bearings• Check bearing play and steering for roughness.ÖÖÖÖÖ
• Lubricate with lithium-soap-based grease. Every 20,000 km
16*Chassis fasteners• Make sure that all nuts, bolts and screws are properly tightened.ÖÖÖÖ Ö
17 Sidestand• Check operation.
• Lubricate.ÖÖÖÖ Ö
18*Sidestand switch• Check operation.ÖÖÖÖÖ Ö
19*Front fork• Check operation and for oil leakage.ÖÖÖÖ
20*Rear shock absorber
assemblies• Check operation and shock absorbers for oil leakage.ÖÖÖÖ
21*Carburetors• Check starter (choke) operation.
• Adjust engine idling speed and synchronization.ÖÖÖÖÖ Ö
22 Engine oil• Change.ÖÖÖÖÖ Ö
23 Engine oil filter element•Replace.ÖÖÖ NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING (´1,000 km)
ANNUAL
CHECK
1 10203040
E_3bt.book Page 3 Thursday, September 7, 2000 10:01 AM

MOTORCYCLE CARE AND STORAGE
7-3
7After cleaning
1. Dry the motorcycle with a chamois
or an absorbing cloth.
2. Use a chrome polish to shine
chrome, aluminum and stainless-
steel parts, including the exhaust
system. (Even the thermally in-
duced discoloring of stainless-
steel exhaust systems can be re-
moved through polishing.)
3. To prevent corrosion, it is recom-
mended to apply a corrosion pro-
tection spray on all metal,
including chrome- and nickel-plat-
ed, surfaces.
4. Use spray oil as a universal clean-
er to remove any remaining dirt.
5. Touch up minor paint damage
caused by stones, etc.
6. Wax all painted surfaces.
7. Let the motorcycle dry completely
before storing or covering it.
EWA00031
WARNING
@ l
Make sure that there is no oil or
wax on the brakes or tires.
l
If necessary, clean the brake
discs and brake linings with a
regular brake disc cleaner or ac-
etone, and wash the tires with
warm water and a mild deter-
gent. Before riding at higher
speeds, test the motorcycle’s
braking performance and cor-
nering behavior.
@
ECA00013
CAUTION:@ l
Apply spray oil and wax spar-
ingly and make sure to wipe off
any excess.
l
Never apply oil or wax to any
rubber and plastic parts, but
treat them with a suitable care
product.
l
Avoid using abrasive polishing
compounds as they will wear
away the paint.
@
NOTE:@ Consult a Yamaha dealer for advice on
what products to use. @
E_3bt.book Page 3 Thursday, September 7, 2000 10:01 AM

SPECIFICATIONS
8-3
8
Maximum load* 220 kg (except for A)
218 kg (for A)
Tire air pressure
(measured on cold tires)
Up to 90 kg*
Front 200 kPa (2.00 kg/cm
2, 2.00 bar)
Rear 225 kPa (2.25 kg/cm2, 2.25 bar)
90 kg–maximum*
Front 200 kPa (2.00 kg/cm2, 2.00 bar)
Rear 250 kPa (2.50 kg/cm2, 2.50 bar)
* Total weight of rider, passenger, cargo and accessories
Wheels
Front
Type Spoke wheel
Size 19 ´ MT 1.85
Rear
Type Spoke wheel
Size 15 M/C ´ MT 3.00
Brakes
Front
Type Single disc brake
Operation Right hand
Fluid DOT 4 or DOT 3Rear
Type Drum brake
Operation Right foot
Suspension
Front Telescopic fork
Rear Swingarm
Springs/shock absorbers
Front Coil spring / oil damper
Rear Coil spring / oil damper
Wheel travel
Front 150 mm
Rear 85 mm
Electrical system
Ignition system T.C.I. (digital)
Charging system
Type A.C. magneto
Standard output 14 V, 24 A @ 5,000 r/min
Battery
Model GM12AZ-3A-2
Voltage, capacity 12 V, 12 Ah
Headlight typeQuartz bulb (halogen)
E_3bt.book Page 3 Thursday, September 7, 2000 10:01 AM

10-INDEXAAir filter element, cleaning ...................... 6-11BBattery ................................................... 6-29
Brake and clutch levers, checking and
lubricating ............................................ 6-25
Brake and shift pedals, checking and
lubricating ............................................ 6-25
Brake fluid, changing ............................. 6-23
Brake fluid level, checking...................... 6-22
Brake lever...............................................3-4
Brake lever free play, adjusting .............. 6-19
Brake light switch, adjusting ................... 6-21
Brake pads and shoes, checking ........... 6-21
Brake pedal..............................................3-4
Brake pedal position and free play,
adjusting .............................................. 6-19CCables, checking and lubricating............ 6-23
Carburetors, adjusting............................ 6-13
Care.........................................................7-1
Clutch lever ..............................................3-3
Clutch lever free play, adjusting ............. 6-18
Conversion table ......................................8-5DDimmer switch .........................................3-2
EEngine break-in ....................................... 5-4
Engine oil and oil filter element ................ 6-7
Engine stop switch................................... 3-3FFinal gear oil ............................................ 6-9
Front fork, checking ............................... 6-27
Fuel ......................................................... 3-5
Fuel consumption, tips for reducing ......... 5-4
Fuel reserve switch.................................. 3-3
Fuel tank cap ........................................... 3-5
Fuses, replacing .................................... 6-31HHandlebar switches ................................. 3-2
Headlight bulb, replacing ....................... 6-31
Helmet holder .......................................... 3-9
High beam indicator light ......................... 3-1
Horn switch ............................................. 3-2IIdentification numbers ............................. 9-1
Idling speed, adjusting ........................... 6-13
Ignition circuit cut-off system.................. 3-10
Indicator lights ......................................... 3-1KKey identification number ........................ 9-1
LLight switch ..............................................3-3MMain switch ..............................................3-1
Model label ..............................................9-2NNeutral indicator light ...............................3-1PParking.....................................................5-5
Part locations ...........................................2-1
Pass switch ..............................................3-2
Periodic maintenance and lubrication
chart ......................................................6-2
Pre-operation check list ............................4-1SSafety information ....................................1-1
Seats .......................................................3-7
Passenger seat...................................3-7
Rider seat ...........................................3-8
Shifting .....................................................5-3
Shift pedal ................................................3-4
Shift points (for Switzerland only) .............5-3
Shock absorber assemblies, adjusting .....3-9
Sidestand ...............................................3-10
Sidestand, checking and lubricating .......6-25
E_3bt.book Page 1 Thursday, September 7, 2000 10:01 AM