2001 YAMAHA XV535 lock

PERIODIC MAINTENANCE AND MINOR REPAIR
6-22
6
EAU00727
Rear brake shoes
The rear brake is provided with a wear
indicator, which allows you to check the
brake shoe wear without having to dis-
assemble the brake. To check the
brake shoe wear, check the position of
the wear indicator while applying the
brake. If a brake shoe has worn to the
point that the wear indicator reaches
the wear limit line, have a Yamaha
dealer replace the brake shoes as a
set.
EAU00732
Checking the brake fluid level Insufficient brake fluid may allow air to
enter the brake system, possibly caus-
ing it to become ineffective.
Before riding, check that the brake fluid
is above the minimum level mark and
replenish if necessary. A low brake flu-
id level may indicate worn brake pads
and/or brake system leakage. If the
brake level is low, be sure to check the
brake pads for wear and the brake sys-
tem for leakage.Observe these precautions:
l
When checking the fluid level,
make sure that the top of the mas-
ter cylinder is level by turning the
handlebars.
l
Use only the recommended quali-
ty brake fluid, otherwise the rubber
seals may deteriorate, causing
leakage and poor braking perfor-
mance.
NOTE:@ If DOT 4 is not available, DOT 3 can be
used. @l
Refill with the same type of brake
fluid. Mixing fluids may result in a
harmful chemical reaction and
lead to poor braking performance.
l
Be careful that water does not en-
ter the master cylinder when refill-
ing. Water will significantly lower
the boiling point of the fluid and
may result in vapor lock.
1. Rear brake shoe wear limit
2. Rear brake shoe wear indicatorRear
1. Minimum level mark
Recommended brake fluid: DOT 4
E_3bt.book Page 22 Thursday, September 7, 2000 10:01 AM

PERIODIC MAINTENANCE AND MINOR REPAIR
6-32
6 2. Disconnect the headlight coupler,
and then remove the headlight unit
and bulb cover.3. Remove the headlight bulb holder
by turning it counterclockwise, and
then remove the defective bulb.
EW000119
WARNING
@ Headlight bulbs get very hot. There-
fore, keep flammable products away
from a lit headlight bulb, and do not
touch the bulb until it has cooled
down. @4. Place a new bulb into position, and
then secure it with the bulb holder.
EC000105
CAUTION:@ Do not touch the glass part of the
headlight bulb to keep it free from
oil, otherwise the transparency of
the glass, the luminosity of the bulb,
and the bulb life will be adversely af-
fected. Thoroughly clean off any dirt
and fingerprints on the headlight
bulb using a cloth moistened with
alcohol or thinner. @5. Install the bulb cover, and then
connect the coupler.
6. Install the headlight unit by install-
ing the screws.
7. Have a Yamaha dealer adjust the
headlight beam if necessary.
1. Headlight coupler
2. Headlight bulb cover
1. Headlight bulb holder
1. Do not touch this area.
E_3bt.book Page 32 Thursday, September 7, 2000 10:01 AM

PERIODIC MAINTENANCE AND MINOR REPAIR
6-33
6
EAU00855
Replacing a turn signal light
bulb or the tail/brake light
bulb1. Remove the lens by removing the
screws.2. Remove the defective bulb by
pushing it in and turning it counter-
clockwise.
3. Insert a new bulb into the socket,
push it in, and then turn it clock-
wise until it stops.
4. Install the lens by installing the
screws.
EC000108
CAUTION:@ Do not overtighten the screws, oth-
erwise the lens may break. @
EAU01579
Supporting the motorcycle Since this model is not equipped with a
centerstand, follow these precautions
when removing the front and rear
wheel or performing other mainte-
nance requiring the motorcycle to
stand upright. Check that the motor-
cycle is in a stable and level position
before starting any maintenance. A
strong wooden box can be placed un-
der the engine for added stability.
To service the front wheel
1. Stabilize the rear of the motorcycle
by using a motorcycle stand or, if
an additional motorcycle stand is
not available, by placing a jack un-
der the frame in front of the rear
wheel.
2. Raise the front wheel off the
ground by using a motorcycle
stand.
1. Screw (´ 2)
1. Tail/brake light bulb (´ 2)
E_3bt.book Page 33 Thursday, September 7, 2000 10:01 AM

INDEX
Spark plugs, checking ............................. 6-5
Specifications .......................................... 8-1
Speedometer unit .................................... 3-2
Starter (choke) lever ................................ 3-6
Starting a cold engine .............................. 5-1
Starting a warm engine ............................ 5-2
Start switch .............................................. 3-3
Steering, checking ................................. 6-27
Steering lock............................................ 3-7
Storage.................................................... 7-4
Supporting the motorcycle ..................... 6-33
Suspension (rear), lubricating ................ 6-26TThrottle cable free play, adjusting .......... 6-14
Throttle grip and cable, checking and
lubricating............................................ 6-24
Tires ...................................................... 6-15
Tool kit..................................................... 6-1
Troubleshooting..................................... 6-37
Troubleshooting chart ............................ 6-38
Turn signal indicator light ......................... 3-1
Turn signal or tail/brake light bulb,
replacing ............................................. 6-33
Turn signal switch .................................... 3-2VValve clearance, adjusting ..................... 6-14
Vehicle identification number ................... 9-1
WWheel bearings, checking ..................... 6-28
Wheel (front) ......................................... 6-34
Installing .......................................... 6-35
Removing ........................................ 6-34
Wheel (rear) .......................................... 6-35
Installing .......................................... 6-37
Removing ........................................ 6-35
Wheels .................................................. 6-17
E_3bt.book Page 2 Thursday, September 7, 2000 10:01 AM