PERIODIC MAINTENANCE AND MINOR REPAIR
6-14
6
EAU00637
Adjusting the valve clearance The valve clearance changes with use,
resulting in improper air-fuel mixture
and/or engine noise. To prevent this
from occurring, the valve clearance
must be adjusted by a Yamaha dealer
at the intervals specified in the periodic
maintenance and lubrication chart.
EAU00658
Tires To maximize the performance, durabil-
ity, and safe operation of your motor-
cycle, note the following points
regarding the specified tires.
Tire air pressure
The tire air pressure should be
checked and, if necessary, adjusted
before each ride.
EW000082
WARNING
_ l
The tire air pressure must be
checked and adjusted on cold
tires (i.e., when the temperature
of the tires equals the ambient
temperature).
l
The tire air pressure must be
adjusted in accordance with the
riding speed and with the total
weight of rider, passenger, car-
go, and accessories approved
for this model.
_
CE-01E
CE-07E
Tire air pressure
(measured on cold tires)
Load* Front Rear
Up to 90 kg250 kPa
(2.50 kg/cm
2,
2.50 bar)250 kPa
(2.50 kg/cm
2,
2.50 bar)
90 kg–maximum250 kPa
(2.50 kg/cm
2,
2.50 bar)290 kPa
(2.90 kg/cm
2,
2.90 bar)
High-speed riding250 kPa
(2.50 kg/cm
2,
2.50 bar)290 kPa
(2.90 kg/cm
2,
2.90 bar)
Maximum load* 207 kg
* Total weight of rider, passenger, cargo and
accessories
E_5ea.book Page 14 Wednesday, October 4, 2000 4:14 PM
PERIODIC MAINTENANCE AND MINOR REPAIR
6-23
6
EAU02962
Checking and lubricating the
cables The operation of all control cables and
the condition of the cables should be
checked before each ride, and the ca-
bles and cable ends should be lubricat-
ed if necessary. If a cable is damaged
or does not move smoothly, have a
Yamaha dealer check or replace it.
EW000112
WARNING
_ Damage to the outer sheath may in-
terfere with proper cable operation
and will cause the inner cable to
rust. Replace a damaged cable as
soon as possible to prevent unsafe
conditions. _
EAU03209
Checking and lubricating the
throttle grip and cable The operation of the throttle grip and
the condition of the throttle cable
should be checked before each ride,
and the cable should be lubricated or
replaced if necessary.NOTE:_ Since the throttle grip must be removed
to access the throttle cable end, the
throttle grip and the cable should al-
ways be lubricated at the same time. _1. Remove the throttle grip by remov-
ing the screws.
2. Disconnect the throttle cable, hold
it up, and then apply several drops
of oil to the cable end, allowing it to
trickle into the sheath.
3. Connect the throttle cable, and
then grease the inside of the throt-
tle grip housing.
4. Grease the metal-to-metal contact
surface of the throttle grip, and
then install the grip by installing
the screws. Recommended lubricant:
Engine oil
Recommended lubricant:
Throttle cable:
Engine oil
Throttle grip housing and grip:
Lithium-soap-based grease
(all-purpose grease)
E_5ea.book Page 23 Wednesday, October 4, 2000 4:14 PM
PERIODIC MAINTENANCE AND MINOR REPAIR
6-26
6 To check the operation
1. Place the motorcycle on a level
surface and hold it in an upright
position.
2. While applying the front brake,
push down hard on the handle-
bars several times to check if the
front fork compresses and re-
bounds smoothly.
EC000098
CAUTION:_ If any damage is found or the front
fork does not operate smoothly,
have a Yamaha dealer check or re-
pair it. _
EAU00794
Checking the steering Worn or loose steering bearings may
cause danger. Therefore, the operation
of the steering must be checked as fol-
lows at the intervals specified in the pe-
riodic maintenance and lubrication
chart.
1. Place a stand under the engine to
raise the front wheel off the
ground.
EW000115
WARNING
_ Securely support the motorcycle so
that there is no danger of it falling
over. _
2. Hold the lower ends of the front
fork legs and try to move them for-
ward and backward. If any free
play can be felt, have a Yamaha
dealer check or repair the steer-
ing.
E_5ea.book Page 26 Wednesday, October 4, 2000 4:14 PM
PERIODIC MAINTENANCE AND MINOR REPAIR
6-37
6
EAU01297
Troubleshooting chart
EW000125
WARNING
_ Keep away open flames and do not smoke while checking or working on the fuel system. _
Check the fuel level in
the fuel tank.1. Fuel
There is enough fuel.
There is no fuel.
Check the compression.
Supply fuel.
The engine does not start.
Check the compression.
Operate the electric starter.2. Compression
There is compression.
There is no compression.
Check the ignition.
Have a Yamaha dealer
check the vehicle.
Remove the spark plugs
and check the electrodes.3. Ignition
Wipe off with a dry cloth and correct the
spark plug gaps, or replace the spark plugs.
Have a Yamaha dealer check the vehicle.
The engine does not start.
Have a Yamaha dealer
check the vehicle.
The engine does not start.
Check the battery.
Operate the electric starter.4. Battery
The engine turns over
quickly.
The engine turns over
slowly.
The battery is good.Check the battery lead connections,
and charge the battery if necessary.
DryWet
Open the throttle halfway and operate
the electric starter.
E_5ea.book Page 37 Wednesday, October 4, 2000 4:14 PM
INDEXAAir filter element, cleaning ...................... 6-11
Anti-theft alarm ........................................3-3BBattery ................................................... 6-27
Brake and clutch levers, checking and
lubricating ............................................ 6-24
Brake and shift pedals, checking and
lubricating ............................................ 6-24
Brake fluid, changing ............................. 6-20
Brake fluid level, checking...................... 6-19
Brake lever...............................................3-7
Brake light switch (rear), adjusting ......... 6-18
Brake pads, checking............................. 6-19
Brake pedal..............................................3-7
Brake pedal position, adjusting .............. 6-17CCables, checking and lubricating............ 6-23
Carburetors, adjusting............................ 6-12
Care.........................................................7-1
Centerstand and sidestand, checking
and lubricating ..................................... 6-25
Clutch lever ..............................................3-5
Conversion table ......................................8-5DDimmer switch .........................................3-4
Drive chain, lubricating ........................... 6-22
Drive chain slack .................................... 6-21
Adjusting .......................................... 6-21
Checking .......................................... 6-21
EEngine break-in ....................................... 5-4
Engine oil and oil filter element ................ 6-7
Engine stop switch................................... 3-5FFront fork, adjusting ............................... 3-12
Front fork, checking ............................... 6-25
Fuel ......................................................... 3-9
Fuel cock ................................................. 3-9
Fuel consumption, tips for reducing ......... 5-4
Fuel gauge .............................................. 3-4
Fuel tank cap ........................................... 3-8
Fuses, replacing .................................... 6-29HHandlebar switches ................................. 3-4
Headlight bulb, replacing ....................... 6-29
Helmet holder ........................................ 3-11
High beam indicator light ......................... 3-2
Horn switch ............................................. 3-4IIdentification numbers ............................. 9-1
Idling speed, adjusting ........................... 6-13
Ignition circuit cut-off system.................. 3-16
Indicator and warning lights ..................... 3-2KKey identification number ........................ 9-1LLight switch.............................................. 3-5
Luggage strap holders ........................... 3-15
MMain switch/steering lock .........................3-1
Model label ..............................................9-2NNeutral indicator light ...............................3-2OOil level warning light ...............................3-2PPanel, removing and installing..................6-5
Parking.....................................................5-5
Part locations ...........................................2-1
Pass switch ..............................................3-4
Periodic maintenance and lubrication
chart ......................................................6-2
Pre-operation check list ............................4-1SSafety information ....................................1-1
Seat .......................................................3-11
Shifting .....................................................5-3
Shift pedal ................................................3-6
Shift points (for Switzerland only) .............5-3
Shock absorber assemblies,
adjusting ............................................... 3-13
Sidestand ...............................................3-15
Spark plugs, checking ..............................6-6
Specifications ...........................................8-1
Speedometer unit.....................................3-3
Starter (choke) lever...............................3-10
Starting a cold engine ..............................5-1
Starting a warm engine ............................5-2
Start switch ..............................................3-5
E_5ea.book Page 1 Wednesday, October 4, 2000 4:14 PM