CHAPTER 5
CHASSIS
FRONT WHEEL AND REAR WHEEL
...... 5-1
FRONT BRAKE AND REAR BRAKE
..... 5-11
FRONT FORK
......................................... 5-28
HANDLEBAR
.......................................... 5-41
STEERING
.............................................. 5-46
SWINGARM
............................................ 5-52
REAR SHOCK ABSORBER
................... 5-59
CHAPTER 6
ELECTRICAL
ELECTRICAL COMPONENTS AND
WIRING DIAGRAM
................................... 6-1
MAP-CONTROLLED CDI UNIT
................ 6-2
IGNITION SYSTEM
................................... 6-3
TPS (THROTTLE POSITION SENSOR)
SYSTEM
.................................................... 6-7
LIGHTING SYSTEM
................................ 6-11
CHAPTER 7
TUNING
ENGINE
..................................................... 7-1
CHASSIS
................................................. 7-11
6 - 1
–+ELEC
ELECTRICAL COMPONENTS AND WIRING DIAGRAM
EC600000
ELECTRICAL
EC610000
ELECTRICAL COMPONENTS AND WIRING DIAGRAM
EC611000
ELECTRICAL COMPONENTS
1
Headlight
2
“ENGINE STOP” button
3
Regulator
4
TPS (throttle position sensor)
5
Tail light
6
CDI magneto
7
Neutral switch
8
Ignition coil
9
Spark plug
0
Lights switch
A
CDI unit
COLOR CODE
B ................... Black
Br .................. Brown
G ................... Green
Gy ................. Gray
L .................... Blue
O ................... Orange
P ................... Pink
R ................... Red
EC612000
WIRING DIAGRAM
* Except for USA
B/L
R/WL/W
LY
L
Y
B
1B L
L YBLB Y
YYLB
5LB
YBLB
LB
3
7
4 8
9
W
R Br
G P
BP
B Br
G W
R
O
L B
Y B/LL/WSb
B/L B
Y O
L
A
2
Y
Br
B/WBB/W
Gy
B
PGR
WB
L YL Y
B B/L
SbW
Sb
WL/W
R/WL/WL/WR/WSb
W
O
B
0
6
B/WGyB/WGy
O
L B
Y Sb
B/L*
B/W*
Sb*
Y
BL
B
B/W
Sb .................. Sky blue
W ................... White
Y .................... Yellow
B/L ................. Black/Blue
B/W ............... Black/White
L/W ................ Blue/White
R/W ............... Red/White
6
