2001 YAMAHA VMAX brake

DESCRIPTION
2-2
2
Right view11. Fuel tank cap (page 3-7)
12. Battery (page 6-33)
13. Coolant reservoir (page 6-14)
14. Front brake master cylinder reservoir (page 6-27)
15. Main switch (page 3-1)
16. Radiator cap (page 6-16)
17. Radiator (page 6-16)
18. Engine oil filter cartridge (page 6-9)
19. Engine oil level check window (page 6-9)
20. Brake pedal (page 3-6)
21. Rear brake fluid reservoir (page 6-27)
E_3lr.book Page 2 Wednesday, November 22, 2000 4:10 PM

DESCRIPTION
2-3
2
Controls and instruments1. Clutch lever (page 3-5)
2. Left handlebar switches (page 3-4)
3. Speedometer unit (page 3-2)
4. Right handlebar switches (page 3-4)
5. Brake lever (page 3-6)
6. Throttle grip (page 6-21)
7. Tachometer (page 3-3)
8. Coolant temperature gauge (page 3-3)
E_3lr.book Page 3 Wednesday, November 22, 2000 4:10 PM

3
INSTRUMENT AND CONTROL FUNCTIONS
Main switch .......................................................... 3-1
Indicator and warning lights ................................ 3-1
Speedometer unit ................................................ 3-2
Tachometer .......................................................... 3-3
Anti-theft alarm (optional) .................................... 3-3
Coolant temperature gauge ................................. 3-3
Handlebar switches ............................................. 3-4
Clutch lever .......................................................... 3-5
Shift pedal ............................................................ 3-6
Brake lever ........................................................... 3-6
Brake pedal .......................................................... 3-6
Fuel tank cap ....................................................... 3-7Fuel ..................................................................... 3-8
Starter (choke) lever ............................................ 3-8
Steering lock ....................................................... 3-9
Rider seat ............................................................ 3-9
Helmet holder .................................................... 3-10
Adjusting the front fork ...................................... 3-11
Adjusting the shock absorber assemblies ......... 3-12
Matching the front and rear suspension
settings ............................................................ 3-15
Sidestand .......................................................... 3-16
Ignition circuit cut-off system ............................. 3-16
E_3lr.book Page 1 Wednesday, November 22, 2000 4:10 PM

INSTRUMENT AND CONTROL FUNCTIONS
3-6
3
EAU00157
Shift pedal The shift pedal is located on the left
side of the engine and is used in com-
bination with the clutch lever when
shifting the gears of the 5-speed con-
stant-mesh transmission equipped on
this motorcycle.
EAU00158
Brake lever The brake lever is located at the right
handlebar grip. To apply the front
brake, pull the lever toward the handle-
bar grip.
EAU00162
Brake pedal The brake pedal is on the right side of
the motorcycle. To apply the rear
brake, press down on the brake pedal.
1. Shift pedal
1. Brake lever
1. Brake pedal
E_3lr.book Page 6 Wednesday, November 22, 2000 4:10 PM

4-1
4
EAU01114
4-PRE-OPERATION CHECKSThe condition of a vehicle is the owner’s responsibility. Vital components can start to deteriorate quickly and unexpectedly,
even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss
of tire air pressure could have serious consequences. Therefore, it is very important, in addition to a thorough visual inspec-
tion, to check the following points before each ride.
EAU03328
Pre-operation check list
ITEM CHECKS PAGE
Front brake
• Check operation, free play, fluid level, and for fluid leakage.
• Fill with DOT 4 brake fluid if necessary.6-25–6-28
Rear brake6-25–6-28
Clutch• Check operation, fluid level, and for fluid leakage.
• Fill with DOT 4 brake fluid if necessary.6-24, 6-27
Throttle grip and housing• Check operation.
• Lubricate if necessary.6-21, 6-29
Engine oil• Check oil level.
• Add oil if necessary.6-9–6-12
Coolant• Check coolant level.
• Add coolant if necessary.6-14–6-18
Final gear oil• Check vehicle for leakage. 6-13
Wheels and tires• Check tire air pressure, for wear and damage. 6-21–6-24
Control cables• Check operation.
• Lubricate if necessary.6-28
Brake and shift pedal
shafts• Check operation.
• Lubricate if necessary.6-29
Brake and clutch lever
pivots• Check operation.
• Lubricate if necessary.6-30
Center and sidestand
pivots• Check operation.
• Lubricate if necessary.6-30
E_3lr.book Page 1 Wednesday, November 22, 2000 4:10 PM

6
PERIODIC MAINTENANCE AND MINOR REPAIR
Owner’s tool kit .................................................... 6-1
Periodic maintenance and lubrication chart ......... 6-3
Removing and installing cowlings and panels ..... 6-6
Checking the spark plugs .................................... 6-7
Engine oil and oil filter cartridge .......................... 6-9
Final gear oil ...................................................... 6-13
Coolant .............................................................. 6-14
Cleaning the air filter element ............................ 6-19
Adjusting the carburetors ................................... 6-20
Adjusting the engine idling speed ...................... 6-20
Adjusting the throttle cable free play .................. 6-21
Adjusting the valve clearance ............................ 6-21
Tires ................................................................... 6-21
Cast wheels ....................................................... 6-24
Clutch lever free play ......................................... 6-24
Adjusting the brake lever free play ..................... 6-25
Adjusting the brake pedal position ..................... 6-25
Adjusting the rear brake light switch .................. 6-26
Checking the front and rear brake pads ............. 6-26
Checking the brake fluid level ............................ 6-27
Changing the brake fluid .................................... 6-28
Checking and lubricating the cables .................. 6-28Checking and lubricating the throttle
grip and cable ................................................. 6-29
Checking and lubricating the brake and
shift pedals ...................................................... 6-29
Checking and lubricating the brake and
clutch levers .................................................... 6-30
Checking and lubricating the centerstand and
sidestand......................................................... 6-30
Lubricating the rear suspension ........................ 6-31
Checking the front fork ...................................... 6-31
Checking the steering ....................................... 6-32
Checking the wheel bearings ............................ 6-33
Battery ............................................................... 6-33
Replacing the fuses .......................................... 6-37
Replacing the headlight bulb ............................. 6-38
Replacing a turn signal light bulb or the tail/
brake light bulb ................................................ 6-39
Front wheel ....................................................... 6-40
Rear wheel ........................................................ 6-41
Troubleshooting ................................................. 6-44
Troubleshooting charts ...................................... 6-45
E_3lr.book Page 1 Wednesday, November 22, 2000 4:10 PM

PERIODIC MAINTENANCE AND MINOR REPAIR
6-3
6
EAU03540
Periodic maintenance and lubrication chart
NOTE:_ l
The annual checks must be performed every year, except if a kilometer-based maintenance is performed instead.
l
From 50,000 km, repeat the maintenance intervals starting from 10,000 km.
l
Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and techni-
cal skills.
_CP-01ENO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING (´1,000 km)
ANNUAL
CHECK
1 10203040
1
*Fuel line• Check fuel hoses for cracks or damage.ÖÖÖÖ Ö
2*Fuel filter• Check condition.ÖÖ
3 Spark plugs• Check condition.
• Clean and regap.ÖÖ
•Replace.ÖÖ
4*Valves• Check valve clearance.
• Adjust.ÖÖ
5 Air filter element• Clean.ÖÖ
•Replace.ÖÖ
6*Battery• Check electrolyte level and specific gravity.
• Make sure that the breather hose is properly routed.ÖÖÖÖ Ö
7*Clutch• Check operation, fluid level and vehicle for fluid leakage.
(See NOTE on page 6-5.)ÖÖÖÖÖ
8*Front brake• Check operation, fluid level and vehicle for fluid leakage.
(See NOTE on page 6-5.)ÖÖÖÖÖ Ö
• Replace brake pads. Whenever worn to the limit
9*Rear brake• Check operation, fluid level and vehicle for fluid leakage.
(See NOTE on page 6-5.)ÖÖÖÖÖ Ö
• Replace brake pads. Whenever worn to the limit
E_3lr.book Page 3 Wednesday, November 22, 2000 4:10 PM

PERIODIC MAINTENANCE AND MINOR REPAIR
6-4
6
10
*Brake hoses• Check for cracks or damage.ÖÖÖÖ Ö
• Replace. Every 4 years
11*Wheels• Check runout and for damage. ÖÖÖÖ
12*Tires• Check tread depth and for damage.
• Replace if necessary.
• Check air pressure.
• Correct if necessary.ÖÖÖÖ
13*Wheel bearings• Check bearings for looseness or damage. ÖÖÖÖ
14*Swingarm• Check swingarm pivoting point for play.ÖÖÖÖ
• Lubricate with molybdenum disulfide grease. Every 50,000 km
15*Steering bearings• Check bearing play and steering for roughness.ÖÖÖÖÖ
• Lubricate with lithium-soap-based grease. Every 50,000 km
16*Chassis fasteners• Make sure that all nuts, bolts and screws are properly
tightened.ÖÖÖÖ Ö
17 Sidestand/centerstand• Check operation.
• Lubricate.ÖÖÖÖ Ö
18*Sidestand switch• Check operation.ÖÖÖÖÖ Ö
19*Front fork• Check operation and for oil leakage.ÖÖÖÖ
20*Rear shock absorber
assemblies• Check operation and shock absorbers for oil leakage.ÖÖÖÖ
21*Carburetors• Check engine idling speed, synchronization and starter
operation.ÖÖÖÖÖ Ö
22 Engine oil• Change.ÖÖÖÖÖ Ö
23 Engine oil filter cartridge• Replace.ÖÖÖ
24*Cooling system• Check coolant level and vehicle for coolant leakage.ÖÖÖÖ Ö
• Change coolant. Every 3 years NO. ITEM CHECK OR MAINTENANCE JOBODOMETER READING (´1,000 km)
ANNUAL
CHECK
1 10203040
E_3lr.book Page 4 Wednesday, November 22, 2000 4:10 PM