2001 YAMAHA TMAX ignition

INSTRUMENT AND CONTROL FUNCTIONSMain switch/steering lock....................................................................3-1
Indicator lights ....................................................................................3-2
Speedometer unit ...............................................................................3-3
Fuel gauge..........................................................................................3-4
Coolant temperature gauge ................................................................3-4
Clock...................................................................................................3-5
Anti-theft alarm (optional) ...................................................................3-5
Self-diagnosis device..........................................................................3-6
Handlebar switches ............................................................................3-6
Front brake lever ................................................................................3-7
Rear brake lever .................................................................................3-8
Fuel tank cap ......................................................................................3-8
Fuel.....................................................................................................3-9
Seat ....................................................................................................3-9
Adjusting the rider backrest ..............................................................3-10
Helmet holder ...................................................................................3-11
Storage compartments .....................................................................3-12
Sidestand..........................................................................................3-12
Ignition circuit cut-off system ............................................................3-13
3
5GJ-9-EV 5/26/01 11:03 AM Page 15

3-1
IGNITION
P
LOCK
ON
OFF
OPENPUSHPUSH
EAU00029
Main switch/steering lockThe main switch/steering lock con-
trols the ignition and lighting systems,
and is used to lock the steering. The
various positions are described
below.
EAU00036
ON
All electrical systems are supplied
with power, and the engine can be
started. The key cannot be removed.
EAU00038
OFF
All electrical systems are off. The key
can be removed.
EAU00040
LOCK
The steering is locked, and all electri-
cal systems are off. The key can be
removed.
To lock the steering1. Turn the handlebars all the way
to the left.
2. Push the key in from the “OFF”
position, and then turn it to
“LOCK” while still pushing it.
3. Remove the key.
To unlock the steeringPush the key in, and then turn it to
“OFF” while still pushing it.
EW000016
wNever turn the key to “OFF” or
“LOCK” while the scooter is mov-
ing, otherwise the electrical sys-
tems will be switched off, which
may result in loss of control or an
accident. Make sure that the scoot-
er is stopped before turning the
key to “OFF” or “LOCK”.
EAU03733
.
(Parking)
The steering is locked, and the tail-
light, license light and auxiliary light
are on, but all other electrical sys-
tems are off. The key can be
removed.
To turn the main switch to “
.”
:
1. Turn the key to “LOCK”.
2. Slightly turn the key counter-
clockwise until it stops.
3. While still turning the key coun-
terclockwise, push it in until it
snaps into place.
ECA00043
cCDo not use the parking position for
an extended length of time, other-
wise the battery may discharge.
EAU00027
INSTRUMENT AND CONTROL FUNCTIONS
1
23
4
5
6
7
8
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3-9
INSTRUMENT AND CONTROL FUNCTIONS
1
23
4
5
6
7
8
9
21
EAU03753
FuelMake sure that there is sufficient fuel
in the tank. Fill the fuel tank to the
bottom of the filler tube as shown.
EW000130
w8Do not overfill the fuel tank,
otherwise it may overflow
when the fuel warms up and
expands.
8Avoid spilling fuel on the hot
engine.1. Fuel tank filler tube
2. Fuel level
EAU00185
cCImmediately wipe off spilled fuel
with a clean, dry, soft cloth, since
fuel may deteriorate painted sur-
faces or plastic parts.
EAU03626
NOTE:
If knocking (or pinging) occurs, use
gasoline of a different brand or with a
higher octane grade.
Recommended fuel:
Regular unleaded gasoline with
a research octane number of 91
or higher
Fuel tank capacity:
14 L
IGNITION
P
LOCK
ON
OFF
OPENPUSHPUSH
EAU03802
SeatTo open the seat
1. Place the scooter on the center-
stand.
2. Insert the key into the main
switch, and then turn it counter-
clockwise.NOTE:
Do not push inward when turning the
key.3. Fold the seat up.
5GJ-9-EV 5/26/01 11:04 AM Page 24

3-12
INSTRUMENT AND CONTROL FUNCTIONS
1
23
4
5
6
7
8
9
1
a2
EAU03805
Storage compartmentsFront storage compartment
To open the front storage compart-
ment, slide the lever up, and then pull
on the lever.
To close the storage compartment,
push the lid into the original position.
EWA00034
wDo not store heavy items in this
compartment.1. Front storage compartment
2. Lid
a. Open.
Rear storage compartment
A helmet can be stored in the com-
partment under the seat. (See page
3-9 for seat opening and closing pro-
cedures.)
ECA00079
cCDo not leave the seat open for an
extended period of time, otherwise
the light may cause the battery to
discharge.
EWA00045
w8Do not exceed the load limit of
5 kg for the rear storage com-
partment.
8Do not exceed the maximum
load of 183 kg for the vehicle.
EAU00330
SidestandThe sidestand is located on the left
side of the frame. Raise the side-
stand or lower it with your foot while
holding the scooter upright.NOTE:
The built-in sidestand switch is part of
the ignition circuit cut-off system,
which cuts the ignition in certain situ-
ations. (See further down for an
explanation of the ignition circuit cut-
off system.)
5GJ-9-EV 5/26/01 11:04 AM Page 27

3-13
INSTRUMENT AND CONTROL FUNCTIONS
1
23
4
5
6
7
8
9
EW000044
wThe scooter must not be ridden
with the sidestand down, or if the
sidestand cannot be properly
moved up (or does not stay up),
otherwise the sidestand could con-
tact the ground and distract the
operator, resulting in a possible
loss of control. Yamaha’s ignition
circuit cut-off system has been
designed to assist the operator in
fulfilling the responsibility of rais-
ing the sidestand before starting
off. Therefore, check this system
regularly as described below and
have a Yamaha dealer repair it if it
does not function properly.
EAU00337
Ignition circuit cut-off
systemThe ignition circuit cut-off system
(comprising the sidestand switch and
brake light switches) has the follow-
ing functions.
8It prevents starting when the
sidestand is up, but neither brake
is applied.
8It prevents starting when either
brake is applied, but the side-
stand is still down.
8It cuts the running engine when
the sidestand is moved down.
Periodically check the operation of
the ignition circuit cut-off system
according to the following procedure.
EW000045
wIf a malfunction is noted, have a
Yamaha dealer check the system
before riding.
5GJ-9-EV 5/26/01 11:04 AM Page 28

4-2
PRE-OPERATION CHECKS
1
2
34
5
6
7
8
9
Throttle grip•Make sure that operation is smooth.
•Lubricate throttle grip, housing and cables if necessary.
•Check free play.
•If necessary, have Yamaha dealer make adjustment.6-22, 6-29
Wheels and tires•Check for damage.
•Check tire condition and tread depth.
•Check air pressure.
•Correct if necessary.6-23–6-25
Brake levers•Make sure that operation is smooth.
•Lubricate lever pivoting points if necessary.6-29
Centerstand, sidestand•Make sure that operation is smooth.
•Lubricate pivots if necessary.6-2930
Chassis fasteners•Make sure that all nuts, bolts and screws are properly tightened.
•Tighten if necessary.—
Instruments, lights,
signals and switches•Check operation.
•Correct if necessary.3-2–3-7, 6-35–6-36
Sidestand switch•Check operation of ignition circuit cut-off system.
•If system is defective, have Yamaha dealer check vehicle.3-13–3-14 ITEM CHECKS PAGE
5GJ-9-EV 5/26/01 11:04 AM Page 33

5-1
EAU03844
w8Become thoroughly familiar
with all operating controls and
their functions before riding.
Consult a Yamaha dealer
regarding any control or func-
tion that you do not thorough-
ly understand.
8Never start the engine or oper-
ate it in a closed area for any
length of time. Exhaust fumes
are poisonous, and inhaling
them can cause loss of con-
sciousness and death within a
short time. Always make sure
that there is adequate ventila-
tion.
8For safety, always start the
engine with the centerstand
down.
8When the centerstand is down
and the engine is idling, keep
your hands and feet away
from the rear wheel.
EAU03843
Starting the engine
EC000046
cCSee page 5-4 for engine break-in
instructions prior to operating the
vehicle for the first time.In order for the ignition circuit cut-off
system to enable starting, the side-
stand must be up.
EW000054
w8Before starting the engine,
check the function of the igni-
tion circuit cut-off system
according to the procedure
described on page 3-14.
8Never ride with the sidestand
down.
1. Turn the key to “ON” and make
sure that the engine stop switch
is set to “#”.
2. Close the throttle completely.
3. Start the engine by pushing the
start switch while applying the
front or rear brake.NOTE:
If the engine does not start, release
the start switch, wait a few seconds,
and then try again. Each starting
attempt should be as short as possi-
ble to preserve the battery. Do not
crank the engine more than 10 sec-
onds on any one attempt. If the
engine does not start, try with the
throttle open 1/8 turn.
ECA00045
cCFor maximum engine life, never
accelerate hard when the engine is
cold!
EAU00372
OPERATION AND IMPORTANT RIDING POINTS
1
2
3
45
6
7
8
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6-34
PERIODIC MAINTENANCE AND MINOR REPAIR
1
2
3
4
56
7
8
9
1
EAU03875
Replacing the fusesThe main fuse box is located beside
the battery and can be accessed as
follows:
1. Open the seat. (See page 3-9 for
seat opening and closing proce-
dures.)
2. Remove the battery cover. (See
page 6-32 for battery cover
removal procedures.)1. Battery
12
3
3. Disconnect the negative battery
lead, and then lift the battery as
shown.
The fuse box, which contains the
fuses for the individual circuits, is
located under the battery cover and
can be accessed as follows:
1. Open the seat. (See page 3-9 for
seat opening and closing proce-
dures.)
2. Remove the battery cover by
removing the screws.1. Negative battery lead
2. Main fuse box
3. Fuse box
If a fuse is blown, replace it as fol-
lows.
1. Turn the key to “OFF” and turn
off the electrical circuit in ques-
tion.
2. Remove the blown fuse, and
then install a new fuse of the
specified amperage.
6
12345
1. Signaling system fuse
2. Headlight fuse
3. Ignition fuse
4. Radiator fan fuse
5. Clock fuse
6. Spare fuse (×2)
5GJ-9-EV 5/26/01 11:04 AM Page 75