2001 YAMAHA MAJESTY 250 tires

4-2
PRE-OPERATION CHECKS
1
2
34
5
6
7
8
9
Rear brake¥Check operation.
¥If soft or spongy, have Yamaha dealer bleed hydraulic system.
¥Check fluid level in reservoir.
¥If necessary, add recommended brake fluid to specified level.
¥Check hydraulic system for leakage.3-8, 6-25Ð6-28
Throttle grip¥Make sure that operation is smooth.
¥Lubricate throttle grip, housing and cables if necessary.
¥Check free play.
¥If necessary, have Yamaha dealer make adjustment.Ñ
Wheels and tires¥Check for damage.
¥Check tire condition and tread depth.
¥Check air pressure.
¥Correct if necessary.6-23Ð6-25
Brake levers¥Make sure that operation is smooth.
¥Lubricate lever pivoting points if necessary.3-8, 6-25Ð6-26
Centerstand, sidestand¥Make sure that operation is smooth.
¥Lubricate pivots if necessary.6-29
Chassis fasteners¥Make sure that all nuts, bolts and screws are properly tightened.
¥Tighten if necessary.Ñ
Instruments, lights,
signals and switches¥Check operation.
¥Correct if necessary.3-2Ð3-8, 6-34Ð6-38
Sidestand switch¥Check operation of ignition circuit cut-off system.
¥If system is defective, have Yamaha dealer check vehicle.3-15Ð3-16 ITEMCHECKSPAGE
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 35

PERIODIC MAINTENANCE AND MINOR REPAIR
OwnerÕs tool kit.......................................................6-1
Periodic maintenance and lubrication chart............6-3
Removing and installing cowlings and panel..........6-6
Checking the spark plug.......................................6-12
Engine oil..............................................................6-14
Final gear oil.........................................................6-17
Coolant..................................................................6-18
Air filter and V-belt case air filter elements...........6-20
Air flow louver.......................................................6-22
Tires......................................................................6-23
Wheels..................................................................6-25
Adjusting the front and rear brake lever
free play..............................................................6-25
Checking the front and rear brake pads................6-26
Checking the brake fluid level...............................6-27
Changing the brake fluid.......................................6-28
Checking and lubricating the cables.....................6-28
Lubricating the front and rear brake levers...........6-28
Checking and lubricating the
centerstand and sidestand..................................6-29
Checking the front fork..........................................6-29
Checking the steering...........................................6-30
Checking the wheel bearings................................6-31
Removing the battery cover..................................6-31Battery...................................................................6-31
Replacing the fuses..............................................6-33
Replacing a headlight bulb....................................6-34
Replacing a front turn signal light bulb..................6-35
Replacing a rear turn signal light bulb...................6-36
Replacing a tail/brake light bulb............................6-37
Replacing the license plate light bulb....................6-37
Troubleshooting....................................................6-38
Troubleshooting charts.........................................6-39
6
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 43

6-4
PERIODIC MAINTENANCE AND MINOR REPAIR
1
2
3
4
56
7
8
9
9
*Wheels¥Check runout and for damage.ÖÖÖÖ
10*Tires¥Check tread depth and for damage.
¥Replace if necessary.
¥Check air pressure.
¥Correct if necessary.ÖÖÖÖ
11*Wheel bearings¥Check bearing for looseness or damage.ÖÖÖÖ
12*Steering bearings¥Check bearing play and steering for roughness.ÖÖÖÖÖ
¥Lubricate with lithium-soap-based greaseEvery 20,000km
13*Chassis fasteners¥Make sure that all nuts, bolts and screws are properly tightened.ÖÖÖÖÖ
14Sidestand/centerstand¥Check operation.
¥Lubricate.ÖÖÖÖÖ
15*Sidestand switch¥Check operation.ÖÖÖÖÖÖ
16*Front fork¥Check operation and for oil leakage.ÖÖÖÖ
17*Rear shock absorber
assemblies¥Check operation and shock absorbers for oil leakage.ÖÖÖÖ
18*Carburetor¥Check starter (choke) operation.
¥Adjust engine idling speed.ÖÖÖÖÖÖ
19Engine oil¥Change when the oil change indicator light comes on. (See
page 3-2 and 6-17.)ÖEvery 3,000 km
20*Engine oil strainer¥Clean.ÖÖÖ
21*Cooling system¥Check coolant level and vehicle for coolant leakage.ÖÖÖÖÖ
¥Change.Every 3 years NO.ITEMCHECK OR MAINTENANCE JOBODOMETER READING (´1,000 km)
ANNUAL
CHECK
110203040
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 47

6-23
PERIODIC MAINTENANCE AND MINOR REPAIR
1
2
3
4
56
7
8
9
EW000077
wBecause loading has an enormous
impact on the handling, braking,
performance and safety character-
istics of your scooter, you should
keep the following precautions in
mind.
8NEVER OVERLOAD THE
SCOOTER! Operation of an
overloaded scooter may result
in tire damage, loss of control,
or severe injury. Make sure
that the total weight of rider,
cargo, and accessories does
not exceed the specified maxi-
mum load for the vehicle.
8Do not carry along loosely
packed items, which can shift
during a ride.
8Securely pack the heaviest
items close to the center of the
scooter and distribute the
weight evenly on both sides.
8Adjust the suspension and tire
air pressure with regard to the
load.
EW000082
w8The tire air pressure must be
checked and adjusted on cold
tires (i.e., when the tempera-
ture of the tires equals the
ambient temperature).
8The tire air pressure must be
adjusted in accordance with
the riding speed and with the
total weight of rider, passen-
ger, cargo, and accessories
approved for this model.
Tire air pressure
(measured on cold tires)
Load*FrontRear
Up to 90 kg
175 kPa
(1.75kg/cm
2,
1.75 bar)200 kPa
(2.00 kg/cm
2,
2.00 bar)
90 kgÐmaximum
200 kPa
(2.00 kg/cm
2,
2.00 bar)225 kPa
(2.25 kg/cm
2,
2.25 bar)
Maximum load*187 kg
*Total weight of rider, passenger, cargo and
accessories
EAU00675
TiresTo maximize the performance, dura-
bility, and safe operation of your
scooter, note the following points
regarding the specified tires.
Tire air pressure
The tire air pressure should be
checked and, if necessary, adjusted
before each ride.
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 66

6-24
PERIODIC MAINTENANCE AND MINOR REPAIR
1
2
3
4
56
7
8
9 8Check the tire condition and
air pressure before each ride.
1a
Tire inspection
The tires must be checked before
each ride. If the center tread depth
reaches the specified limit, if the tire
has a nail or glass fragments in it, or
if the sidewall is cracked, have a
Yamaha dealer replace the tire imme-
diately.1.Side wall
a.Tread depth
NOTE:
The tire tread depth limits may differ
from country to country. Always com-
ply with the local regulations.
EW000079
w8Have a Yamaha dealer replace
excessively worn tires.
Besides being illegal, operat-
ing the scooter with exces-
sively worn tires decreases
riding stability and can lead to
loss of control.
8The replacement of all wheel-
and brake-related parts,
including the tires, should be
left to a Yamaha dealer, who
has the necessary profession-
al knowledge and experience.
Minimum tire tread depth
(front and rear)1.6 mm
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 67

6-25
PERIODIC MAINTENANCE AND MINOR REPAIR
1
2
3
4
56
7
8
9
EAU00687
WheelsTo maximize the performance, dura-
bility, and safe operation of your
scooter, note the following points
regarding the specified wheels.
8The wheel rims should be
checked for cracks, bends or
warpage before each ride. If any
damage is found, have a
Yamaha dealer replace the
wheel. Do not attempt even the
smallest repair to the wheel. A
deformed or cracked wheel must
be replaced.
8The wheel should be balanced
whenever either the tire or wheel
has been changed or replaced.
An unbalanced wheel can result
in poor performance, adverse
handling characteristics, and a
shortened tire life.
8Ride at moderate speeds after
changing a tire since the tire sur-
face must first be Òbroken inÓ for
it to develop its optimal charac-
teristics.
1
2
a
c
b
EAU00703
Adjusting the front and rear
brake lever free playThe front and rear brake lever free
play should measure 2Ð5 mm as
shown. Periodically check the front
and rear brake lever free play and, if
necessary, adjust them as follows.1.Locknut
2.Adjusting bolt
c.Brake lever free play FRONT
Tire information
This scooter is equipped with tube-
less tires.FRONT
ManufacturerSizeType
INOUE110/90-12 64LMB67
MICHELIN110/90-12 64LBOPPER
REAR
ManufacturerSizeType
INOUE130/70-12 62LMB67
MICHELIN130/70-12 62LBOPPER
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 68

7-3
SCOOTER CARE AND STORAGE
1
2
3
4
5
67
8
9After cleaning
1.Dry the scooter with a chamois
or an absorbing cloth.
2.Use a chrome polish to shine
chrome, aluminum and stainless-
steel parts, including the exhaust
system. (Even the thermally
induced discoloring of stainless-
steel exhaust systems can be
removed through polishing.)
3.To prevent corrosion, it is recom-
mended to apply a corrosion pro-
tection spray on all metal, includ-
ing chrome- and nickel-plated,
surfaces.
4.Use spray oil as a universal
cleaner to remove any remaining
dirt.
5.Touch up minor paint damage
caused by stones, etc.6.Wax all painted surfaces.
7.Let the scooter dry completely
before storing or covering it.
EWA00002
w8Make sure that there is no oil
or wax on the brakes or tires.
If necessary, clean the brake
discs and brake linings with a
regular brake disc cleaner or
acetone, and wash the tires
with warm water and a mild
detergent.
8Before operating the scooter
test its braking performance
and cornering behavior.
ECA00013
cC8Apply spray oil and wax spar-
ingly and make sure to wipe
off any excess.
8Never apply oil or wax to any
rubber and plastic parts, but
treat them with a suitable care
product.
8Avoid using abrasive polish-
ing compounds as they will
wear away the paint.NOTE:
Consult a Yamaha dealer for advice
on what products to use.
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 88

7-5
SCOOTER CARE AND STORAGE
1
2
3
4
5
67
8
95.Lubricate all control cables and
the pivoting points of all levers
and pedals as well as of the
sidestand/centerstand.
6.Check and, if necessary, correct
the tire air pressure, and then lift
the scooter so that both of its
wheels are off the ground.
Alternatively, turn the wheels a
little every month in order to pre-
vent the tires from becoming
degraded in one spot.
7.Cover the muffler outlet with a
plastic bag to prevent moisture
from entering it.8.Remove the battery and fully
charge it. Store it in a cool, dry
place and charge it once a
month. Do not store the battery
in an excessively cold or warm
place (less than 0 ¡C or more
than 30 ¡C). For more informa-
tion on storing the battery, see
page 6-32.
NOTE:
Make any necessary repairs before
storing the scooter.
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 90