2001 YAMAHA MAJESTY 250 brake

5-1
EAU01118
w8Become thoroughly familiar
with all operating controls and
their functions before riding.
Consult a Yamaha dealer
regarding any control or func-
tion that you do not thorough-
ly understand.
8Never start the engine or oper-
ate it in a closed area for any
length of time. Exhaust fumes
are poisonous, and inhaling
them can cause loss of con-
sciousness and death within a
short time. Always make sure
that there is adequate ventila-
tion.
8For safety, always start the
engine with the centerstand
down.
EAU03616
Starting the engine
EC000046
cCSee page 5-4 for engine break-in
instructions prior to operating the
vehicle for the first time.In order for the ignition circuit cut-off
system to enable starting, the side-
stand must be up.
EW000054
w8Before starting the engine,
check the function of the igni-
tion circuit cut-off system
according to the procedure
described on page 3-16.
8Never ride with the sidestand
down.
1.Turn the key to ÒONÓ and make
sure that the engine stop switch
is set to Ò#Ó.
2.Close the throttle completely.
3.Start the engine by pushing the
start switch while applying the
front or rear brake.
EAU00372
OPERATION AND IMPORTANT RIDING POINTS
1
2
3
45
6
7
8
9
32
1
1.Start switch
2.Front brake lever
3.Rear brake lever
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 38

5-2
OPERATION AND IMPORTANT RIDING POINTS
1
2
3
45
6
7
8
9
EAU00433
Starting offNOTE:
Before starting off, allow the engine
to warm up.1.While pulling the rear brake lever
with your left hand and holding
the grab bar with your right hand,
push the scooter off the center-
stand.
2.Sit astride the seat, and then
adjust the rear view mirrors.
3.Switch the turn signal on.4.Check for oncoming traffic, and
then slowly turn the throttle grip
(on the right) in order to take off.
5.Switch the turn signal off.
1
1.Grab bar
NOTE:
If the engine does not start, release
the start switch, wait a few seconds,
and then try again. Each starting
attempt should be as short as possi-
ble to preserve the battery. Do not
crank the engine more than 10 sec-
onds on any one attempt. If the
engine does not start, try with the
throttle open 1/8 turn.
ECA00045
cCFor maximum engine life, never
accelerate hard when the engine is
cold!
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 39

5-3
EW000057
w8Avoid braking hard or sudden-
ly (especially when leaning
over to one side), otherwise
the scooter may skid or over-
turn.
8Railroad crossings, streetcar
rails, iron plates on road con-
struction sites, and manhole
covers become extremely slip-
pery when wet. Therefore,
slow down when approaching
such areas and cross them
with caution.
8Keep in mind that braking on a
wet road is much more diffi-
cult.
8Ride slowly down a hill, as
braking downhill can be very
difficult.
OPERATION AND IMPORTANT RIDING POINTS
1
2
3
45
6
7
8
9
EAU00435
Braking1.Close the throttle completely.
2.Apply both front and rear brakes
simultaneously while gradually
increasing the pressure.
EAU00434
Acceleration and
decelerationThe speed can be adjusted by open-
ing and closing the throttle. To
increase the speed, turn the throttle
grip in direction a. To reduce the
speed, turn the throttle grip in direc-
tion b.
b
a
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 40

PERIODIC MAINTENANCE AND MINOR REPAIR
OwnerÕs tool kit.......................................................6-1
Periodic maintenance and lubrication chart............6-3
Removing and installing cowlings and panel..........6-6
Checking the spark plug.......................................6-12
Engine oil..............................................................6-14
Final gear oil.........................................................6-17
Coolant..................................................................6-18
Air filter and V-belt case air filter elements...........6-20
Air flow louver.......................................................6-22
Tires......................................................................6-23
Wheels..................................................................6-25
Adjusting the front and rear brake lever
free play..............................................................6-25
Checking the front and rear brake pads................6-26
Checking the brake fluid level...............................6-27
Changing the brake fluid.......................................6-28
Checking and lubricating the cables.....................6-28
Lubricating the front and rear brake levers...........6-28
Checking and lubricating the
centerstand and sidestand..................................6-29
Checking the front fork..........................................6-29
Checking the steering...........................................6-30
Checking the wheel bearings................................6-31
Removing the battery cover..................................6-31Battery...................................................................6-31
Replacing the fuses..............................................6-33
Replacing a headlight bulb....................................6-34
Replacing a front turn signal light bulb..................6-35
Replacing a rear turn signal light bulb...................6-36
Replacing a tail/brake light bulb............................6-37
Replacing the license plate light bulb....................6-37
Troubleshooting....................................................6-38
Troubleshooting charts.........................................6-39
6
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 43

6-3
PERIODIC MAINTENANCE AND MINOR REPAIR
1
2
3
4
56
7
8
9
EAU03685
Periodic maintenance and lubrication chart
NOTE:
8The annual checks must be performed every year, except if a kilometer-based maintenance is performed instead.
8From 50,000 km, repeat the maintenance intervals starting from 10,000 km.
8Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and
technical skills.NO.ITEMCHECK OR MAINTENANCE JOBODOMETER READING (´1,000 km)
ANNUAL
CHECK
110203040
1
*Fuel line¥Check fuel hoses and vacuum hose for cracks or damage.ÖÖÖÖÖ
2Spark plug¥Check condition.
¥Clean and regap.ÖÖ
¥Replace.ÖÖ
3*Valves¥Check valve clearance.
¥Adjust.ÖÖ
4Air filter element¥Clean.ÖÖ
¥Replace.ÖÖ
5V-belt case air filter
element¥Clean.ÖÖÖÖ
6*Front brake¥Check operation, fluid level and vehicle for fluid leakage.
(See NOTE on page 6-5.)ÖÖÖÖÖÖ
¥Replace brake pads.Whenever worn to the limit
7*Rear brake¥Check operation, fluid level and vehicle for fluid leakage.
(See NOTE on page 6-5.)ÖÖÖÖÖÖ
¥Replace brake pads.Whenever worn to the limit
8*Brake hoses¥Check for cracks or damage.ÖÖÖÖÖ
¥Replace. (See NOTE on page 6-5.)Every 4 years
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 46

6-5
PERIODIC MAINTENANCE AND MINOR REPAIR
1
2
3
4
56
7
8
9
EAU03541
NOTE:
8The air filter needs more frequent service if you are riding in unusually wet or dusty areas.
8Hydraulic brake service
9Regularly check and, if necessary, correct the brake fluid level.
9Every two years replace the internal components of the brake master cylinder and caliper, and change the brake
fluid.
9Replace the brake hoses every four years and if cracked or damaged.22Final gear oil¥Check vehicle for oil leakage.ÖÖÖ
¥Change.ÖÖÖ
23
*V-belt¥Replace.ÖÖ
24*Front and rear brake
switches¥Check operation.ÖÖÖÖÖÖ
25Moving parts and cables¥Lubricate.ÖÖÖÖÖ
26*Lights, signals and
switches¥Check operation.
¥Adjust headlight beam.ÖÖÖÖÖÖ NO.ITEMCHECK OR MAINTENANCE JOBODOMETER READING (´1,000 km)
ANNUAL
CHECK
110203040
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 48

6-24
PERIODIC MAINTENANCE AND MINOR REPAIR
1
2
3
4
56
7
8
9 8Check the tire condition and
air pressure before each ride.
1a
Tire inspection
The tires must be checked before
each ride. If the center tread depth
reaches the specified limit, if the tire
has a nail or glass fragments in it, or
if the sidewall is cracked, have a
Yamaha dealer replace the tire imme-
diately.1.Side wall
a.Tread depth
NOTE:
The tire tread depth limits may differ
from country to country. Always com-
ply with the local regulations.
EW000079
w8Have a Yamaha dealer replace
excessively worn tires.
Besides being illegal, operat-
ing the scooter with exces-
sively worn tires decreases
riding stability and can lead to
loss of control.
8The replacement of all wheel-
and brake-related parts,
including the tires, should be
left to a Yamaha dealer, who
has the necessary profession-
al knowledge and experience.
Minimum tire tread depth
(front and rear)1.6 mm
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 67

6-25
PERIODIC MAINTENANCE AND MINOR REPAIR
1
2
3
4
56
7
8
9
EAU00687
WheelsTo maximize the performance, dura-
bility, and safe operation of your
scooter, note the following points
regarding the specified wheels.
8The wheel rims should be
checked for cracks, bends or
warpage before each ride. If any
damage is found, have a
Yamaha dealer replace the
wheel. Do not attempt even the
smallest repair to the wheel. A
deformed or cracked wheel must
be replaced.
8The wheel should be balanced
whenever either the tire or wheel
has been changed or replaced.
An unbalanced wheel can result
in poor performance, adverse
handling characteristics, and a
shortened tire life.
8Ride at moderate speeds after
changing a tire since the tire sur-
face must first be Òbroken inÓ for
it to develop its optimal charac-
teristics.
1
2
a
c
b
EAU00703
Adjusting the front and rear
brake lever free playThe front and rear brake lever free
play should measure 2Ð5 mm as
shown. Periodically check the front
and rear brake lever free play and, if
necessary, adjust them as follows.1.Locknut
2.Adjusting bolt
c.Brake lever free play FRONT
Tire information
This scooter is equipped with tube-
less tires.FRONT
ManufacturerSizeType
INOUE110/90-12 64LMB67
MICHELIN110/90-12 64LBOPPER
REAR
ManufacturerSizeType
INOUE130/70-12 62LMB67
MICHELIN130/70-12 62LBOPPER
5GM-9-E1(No ABS) 9/27/00 2:18 PM Page 68