Page 2220 of 2572

01-10
- INTRODUCTIONREPAIR INSTRUCTION
10 Author: Date:
2005 HIGHLANDER REPAIR MANUAL (RM1144U)
1. FOR VEHICLES EQUIPPED WITH SRS AIRBAG AND SEAT BELT PRETENSIONER
HINT:
The HIGHLANDER is equipped with a Supplemental Restraint System (SRS) and seat belt pretensioner.
Failure to carry out the service operations in the correct sequence could cause the SRS to unexpectedly
deploy during servicing and lead to serious injury.
Furthermore, if a mistake is made when servicing the SRS, it is possible that the SRS may fail to operate
properly. Before servicing (including removal or installation of parts, inspection or replacement), be sure to
read the following section carefully.
(a) GENERAL NOTICE
(1) Malfunction symptoms of the SRS are difficult to confirm so the Diagnostic Trouble Codes (DTCs)
become the most important source of information when troubleshooting. When troubleshooting
the SRS, always check the DTCs before disconnecting the battery (see page 05-1215).
(2) To avoid serious injury, servicing the SRS must be started at least 90 seconds after:
The ignition switch is turned to the LOCK position.
The negative (-) terminal cable is disconnected from the battery.
(The SRS is equipped with a back-up power source. If work is started within 90 seconds of dis-
connecting the negative (-) terminal cable from the battery, the SRS may deploy.)
Disconnecting the negative (-) terminal cable will erase the memory of all vehicle systems. Initial-
ize the systems after disconnecting/reconnecting the cable.
CAUTION:
Never use a back-up power source (battery or other) in an attempt to avoid erasing system memory.
The back-up power source inadvertently may inadvertently power the SRS and cause it to deploy.
(3) In minor collisions where the SRS does not deploy, the horn button assembly, instrument panel
passenger airbag assembly, front seat airbag assembly, curtain shield airbag assembly and seat
belt pretensioner should be inspected before further use of the vehicle (see pages 60-19,
60-31, 60-40, 60-46, and 61-8).
(4) Never use SRS parts from another vehicle. When replacing parts, use new parts.
(5) Before repairs, remove the airbag sensor if impacts are likely to be applied to the sensor during
repairs.
(6) Never disassemble and repair the airbag sensor assembly, horn button assembly, instrument
panel passenger airbag assembly, front seat airbag assembly, curtain shield airbag assembly
or seat belt pretensioner.
(7) Replace the center airbag sensor assembly, side airbag sensor assembly, horn button assembly
or the instrument panel passenger airbag assembly, front seat airbag assembly or curtain shield
airbag assembly if: 1) damage has occurred from being dropped, or 2) cracks, dents or other
defects in the case, bracket or connector are present.
(8) Do not directly expose the airbag sensor assembly, the horn button assembly, the instrument
panel passenger airbag assembly, front seat airbag assembly, the curtain shield airbag assem-
bly or the seat belt pretensioner to hot air or flames.
(9) Use a voltmeter/ohmmeter with high impedance (10 kW/V minimum) for troubleshooting electri-
cal circuits.
(10) Information labels are attached to the SRS components. Follow the instructions on the labels.
(11) After work on the SRS is completed, check the SRS warning light (see page 05-1207).
Page 2227 of 2572

A82779
DLC3
1314 1516 12 11 10 9 12345678
TS
CG
- INTRODUCTIONREPAIR INSTRUCTION
01-17
17 Author: Date:
2005 HIGHLANDER REPAIR MANUAL (RM1144U)
7. FOR VEHICLES EQUIPPED WITH TRACTION CONTROL (TRAC) SYSTEM
(a) When testing with a 2-wheel drum tester such as a speedometer tester, a combination tester of the
speedometer and brake, a chassis dynamometer, or when jacking up the front wheels and driving the
wheels, always turn the TRAC system OFF beforehand via the TRAC OFF switch before testing.
NOTICE:
TRAC system OFF condition can be confirmed by the ºTRAC OFFº warning indicator light in the com-
bination meter.
8. FOR VEHICLES EQUIPPED WITH VEHICLE SKID
CONTROL (VSC) SYSTEM
(a) NOTICES WHEN USING DRUM TESTER
(1) Before beginning testing, disable the Vehicle Skid
Control system (VSC). To disable the VSC, turn the
ignition switch OFF and connect SST to terminals
TS and CG of DLC3.
SST 09843-18040
NOTICE:
Confirm that the VSC warning light blinks.
VSC system will be reset when the engine is re-
started.
For safety, secure the vehicle with restraint chains
while using a wheel dynamometer.
(b) NOTICES OF RELATED OPERATIONS TO VSC
(1) Do not carry out unnecessary installation and re-
moval as it might affect the adjustment of VSC re-
lated parts.
(2) Be sure to follow the instructions for work prepara-
tion and final confirmation of proper operation of the
VSC system.
Page 2241 of 2572

Detection Item
Indicates the system or details of the
problem.Trouble Area
Indicates the suspect areas of
the problem.
Detection Item DTC No.
(See page)Trouble AreaSRS
Steering wheel pad (squib)
Spiral cable
Airbag sensor assembly
Wire harness
B0103/12
(05-132) B0102/11
(05-128)
DIAGNOSTIC TROUBLE CODE CHART
If a malfunction code is displayed during the DTC check, check the circuit for that code listed in the table
below (Proceed to the page given for that circuit).
Short in D squib circuit
Open in D squib circuit
B0101/14
(05-124)
Short in D squib circuit (to ground)
Short in D squib circuit (to B+)
Warning Light
ON
ON
ON
ON Steering wheel pad (squib)
Spiral cable
Airbag sensor assembly
Wire harness
Steering wheel pad (squib)
Spiral cable
Airbag sensor assembly
Wire harness
Steering wheel pad (squib)
Spiral cable
Airbag sensor assembly
Wire harness
B0105/53
(05-136)ON
Airbag sensor assembly
Wire harness B0106/54 Open in P squib circuit
Airbag sensor assembly
Wire harness Short in P squib circuit (to Ground)ON
ON B0100/13
(05-1 19)
Short in P squib circuit Front passenger airbag assembly (squib)
Airbag sensor assembly
Wire harness
Front passenger airbag assembly (squib)
Front passenger airbag assembly (squib)
Page or Instructions
Indicates the page where the inspection proce-
dures for each circuit is to be found, or gives
instructions for checking and repairs. DTC No.
Indicates the diagnostic trouble code.
- INTRODUCTIONHOW TO TROUBLESHOOT ECU CONTROLLED
SYSTEMS01-33
33 Author: Date:
2005 HIGHLANDER REPAIR MANUAL (RM1144U)
DIAGNOSTIC TROUBLE CODE CHART
Use Diagnostic Trouble Codes (DTCs) (from the DTC checks) in the table below to determine the trouble
area and proper inspection procedure. The Supplemental Restraint System (SRS) diagnostic trouble code
chart is shown below as an example.
Page 2242 of 2572

01-34- INTRODUCTIONHOW TO TROUBLESHOOT ECU CONTROLLED
SYSTEMS
34 Author: Date:
2005 HIGHLANDER REPAIR MANUAL (RM1144U)
PROBLEM SYMPTOMS TABLE
The suspected circuits or parts for each problem symptom are shown in the table below. Use this table to
troubleshoot when, during a DTC check, a ºNormalº code is displayed but the problem is still occurring. Num-
bers in the table show the inspection order in which the circuits or parts should be checked.
HINT:
In some cases, the problem is not detected by the diagnostic system even though a problem symptom is
present. It is possible that the problem is occurring outside the detection range of the diagnostic system, or
that the problem is occurring in a completely different system.
Symptom
Suspected AreaSee Page
PROBLEM SYMPTOMS TABLE
05-1277
Problem SymptomPage
Indicates the page where the flow chart for each circuit
is located.
Circuit Inspection, Inspection Order
Indicates the circuit which needs to be checked for each problem
symptom. Check in the order indicated by the numbers.
Circuit or Part Name
Indicates the circuit or part which needs to be checked.
Inspect the ºFuseº and ºRelayº before confirming the suspected area in the charts below (See page 68-1).
1. SRS warning light circuit (multi-display assy)
1. Steering pad switch circuit
05-1267
HINT:
1. Power source circuit (multi-display assy)
Black screen
2. Multi-display 67-7
Screen cannot be dimmer in night time
2. Multi-display assy 67-7
A navigation system cannot be operated2. AVC-LAN circuit (radio receiver assy-multi-
display assy)
3. Radio receiver assy
4. Multi-display assy05-1 183
05-1303
67-5
67-7
Page 2289 of 2572
2005 HIGHLANDER (EWD592U)
M OVERALL ELECTRICAL WIRING DIAGRAM
1112
10 9
15 HIGHLANDER (
Cont' d)
L
W G
W
B
W
Y
W Data Link Connect or 3
<2- 18><3- 14>
L P
W- B P
13
2910CA NL CA NH IG1 BAT
ESS
SB B
CP
P
GVA 11 B 6 B 11 A 17 L V
B W
O VW-B32 5
1 GNDCA NH CA NL IG
BFNear the Rear
Side Mark er Light RH
W- B
13
7B
SB
BR
W
L
P WB GR SB
IBRBR
Speedometer
VSC Brake
A
3K 23B 12
Right Instrument
Panel Brace A
H
I
VSC and Tire Pressure W arning System
D
F
J
K
M u ltip le x C o m m u n ic a tio n S y s te m (
CAN)
3IO2 12IO2 13IO2
G W
E E
21 10 22 11 20 9
19 8 9IL1 P
ABSBR
16 IF3 6 IF2 6 IF3 18 IF3
BR
SB
SB
15 IF3
EB Right Front
Fender Apr on
VR R-BA B
E7
3C 4
3A
1A
P
B 10
1IC4
A A
BBRight Center
Pillar
W- B
J19
A
W- B
Slip
TRAC OFF
Tire Air
Pressure (
2WD)(
2WD)
LW- B
W- B
C1 1(
A)
, C12(
B)
B 4
J16 Y 1
J19J17
J 4Brake Warning SW
Combination Meter
Junc tion
Connec torJunction Connector
Junct ion
Connect or
Junction
Connector
Steering Sens or
Yaw Rate Sensor
S14
2 1
Page 2299 of 2572

2005 HIGHLANDER (EWD592U)
M OVERALL ELECTRICAL WIRING DIAGRAM
1
234
19 HIGHLANDER
Power SourceT he ft D ete rren t S y s tem
7. 5A ECU- B
15A SECURI TY
2A 4 2A 5
2I 12ACC
IG1 AM1 4
40A
AM1
1A 11C 6
32
110A
ECU- I G 1C 7
1K 9
3A 1
3E 5
3J 11
3F 13
IBRight Ins tr ument
Panel Br ac e17 IL2
14 IA28IL2
4IA2
9BG3 4BG2
SB BR
Y LG
V B
BRY23 15 33 31
Multiplex Communication
Sy st em (
BEAN Bus)
<20- 4>A
BE Left Side of
Ba ck Do or1 23110
114IC3
2IF1 5IC3
1G 10
1D 9
11 IL1 18 IL2
3C 8
3B 2
1 26IL2
15 IK317 IF3
2IC3
1 A
EG Under the Left
He ad li g ht G
D. C. C
1 2
WW
Batt ery
W- B W- B
3 212L
BRWL
OP G
P
R
W- BB
W- B LG B B- O
WG G-BW-B
2 1
140A ALT
IG
I OUT MPX1 L UL DSWH
34 +B2 +B1 KSW
SH- E
1 29
W- B L
W- LRG
O
FL MAIN
3. 0W
Unlock Warning SW
<26- 2>
53D
3F 1125
W- B O
O
IND S+B
GND IOUT
WOp t i on
Connec tor 1
<20- 4> Op t i on
Connec tor 1
<20- 4>
BLG
(
*1)(
*1)* 1 : w/ o Theft Deter rent Sys tem
E E
P
YW- L
B
ST1
11 3K
Tr ans ponder Key Comput er
<4- 4>
R F 7I15
T 4
T 5
O 4E 3T 1
J 1 B14
J14Back Door Key Lock
and Unloc k SWEngine Hood
Courtesy SW
Fusible Link
BlockIgnition SW
J unc tion
Connec tor Junc tion
Connec tor
Option Connector 2Theft Deterrent
Ho r n
Theft Deterrent ECU
Theft Deterrent
Indicator Light
Junction
Connector J17
Page 2306 of 2572

2005 HIGHLANDER (EWD592U)
M
1
234
26 HIGHLANDER
Power SourceKey Reminder and Seat Belt W arning
1C 6
1A 1140A ALT2B 40A AM11WW
WFL MAIN
3. 0W3
7. 5A ECU- B
D. C. C
2I 1L
G
2ACC
IG1 AM13
4
2A 412 IK3W- L
1G 10
1H 6 BR1C 7
7. 5A IG1
10 1K
3A 10
3B 5
GR
1C 2
7. 5A
RAD NO. 2
61J
3A 8
3C 6
W
G BRB
9D 5A 17A
3CBECU IG ACC
HRLY
2BKSW
D D
1 2
GG W-B4G 9
4L 7W- B
4N 1
ICRight Cowl Side
Pa ne lW- B
MPX1 MPX2
Buzzer
3A 4
3C 73F 9
3D 3P V
11 IL2
LG4D 11V V
10 A HEAT ER
13 1K
B
9A
3B 12
3K 2
BR R
10A DOME
2A 3R
4H 6
B
L
G
D
Theft Deter rent ECU
<19- 3> G
Light Auto
Tu rn O ff S y s te m
Headlight System
<5- 3><6- 3>
11 CDCTY
Int er ior Light Sys tem
<10- 6> Headlight System
<5- 4><6- 4>
HEAD
B 17TAIL
B 18TRLY
A 7
Taillight System
<7- 1>
DTr ans ponder Key Comput er
<4- 4> G
MPX-
Dr iver ' s
Seat Belt
1 25IC3
V
ST1
6B 10A
Multiplex Communication
System (
BEAN Bus)
< 20- 3>
3J 7 1K 3
3A 13
3I 11
VB
B 2
MPX+ 2A
BR
13 A
BACC IG+ V
BR
IBRight Instr ument
Panel Brace 3J 6
3F 13W- B
11 A
W- BGND
Multiplex Communication
System (
BEAN Bus)
< 20- 4>
11 12 1
BR F 7I15
B 9(
A)
, B10(
B)
, B11(
C)
, B12(
D)
J 6
K 4
C11
A10(
A)
, A11(
B)
Pass enger ' s
Seat Belt A/C Cont rol Assembly
Bo dy ECU
Combination
Met er
Fus ible Link BlockIgnition SW
J unc tion
Connec tor
Unlock Warning SW
Page 2317 of 2572
2005 HIGHLANDER (EWD592U)
M OVERALL ELECTRICAL WIRING DIAGRAM
9
101112
31 HIGHLANDER (
Cont' d)
Combination M eter
9B 21A
Multiplex Communication
Sy st e m (
BEAN Bus)
<20- 4>
B 16 14 A 15 A
19 A
Tu rn RH
Tur n L H
Be am Tur n Signal and
Haz ar d Warning Light
System< 8- 2>
Headlight System
<5- 3><6- 2>Headlight System
<5- 3><6- 2>
C11(
A)
, C12(
B)
Combination Meter