2001 SUZUKI GRAND VITARA height adjustment

6E2-14 ENGINE AND EMISSION CONTROL SYSTEM (SEQUENTIAL MULTIPORT FUEL INJECTION FOR H27 ENGINE)
Accelerator Cable Adjustment
1) With throttle valve closed, check accelerator pedal play
which should be within following specification.
If measured value is out of specification, adjust accelerator
cable (1) to specification with cable adjusting nut (2).
Accelerator pedal play “a”:
2 – 5 mm (0.08 – 0.20 in.)
2) With accelerator pedal depressed fully, check clearance
between throttle lever (2) and lever stopper (1) (throttle body)
which should be within following specification.
If measured value is out of specification, adjust it to specifi-
cation by changing height of pedal stopper bolt (3).
Clearance “b” between throttle lever and lever stopper
(throttle body) (with accelerator pedal depressed fully):
0.5 – 2.0 mm (0.02 – 0.07 in.)
A/T Throttle Cable Adjustment (A/T Vehicle)
1) Make sure that accelerator cable is adjusted as specified.
2) With throttle valve closed, check clearance “c” which should
be within the following specification.
If it is out of specification, adjust A/T throttle cable (1) by
turning cable adjusting nut (2).
A/T throttle cable installing position specification clear-
ance “c”:
0.8 – 1.5 mm (0.03 – 0.06 in.)

DIFFERENTIAL (REAR) 7F-13
Drive bevel pinion
To engage drive bevel pinion and gear correctly, it is pre-required to install drive bevel pinion to differential carrier
properly by using adjusting shim as described on the followings. Shown below is relative positions of drive bevel
pinion, differential carrier and mounting dummy.
Special tool
(A) : 09900-20606
(B) : 09926-78320
(C) : 09922-75222
(D) : 09922-76570
(E) : 09951-46010
(F) : 09926-78311-002
1. Universal Joint flange (P/No. 27110-60A00)“a”: Pinion dummy height + Attachment height
2. Nut“b”: Axle dummy radius
3. Front bearing“a” + “b”Mounting dummy size 110.00 mm/4.3307 in.
4. Differential carrier“c”: Measured dimension
5. Rear bearing“d”: Drive bevel pinion mounting distance 110.00 mm/4.3307 in.
6. Spacer“e”: Shim size for mounting distance adjustment (= “c”)
7. Drive bevel pinion
8. Drive bevel gear

7F-20 DIFFERENTIAL (REAR)
TOOTH CONTACT PATTERN DIAGNOSIS AND REMEDY
NORMAL
HIGH CONTACT
Pinion is positioned too far from the center of drive
bevel gear.
4) Increase thickness of pinion height adjusting
shim and position pinion closer to gear center.
5) Adjust drive bevel gear backlash to specifica-
tion.
LOW CONTACT
Pinion is positioned too close to the center of drive
bevel gear.
1) Decrease thickness of pinion height adjusting
shim and position pinion farther from gear cen-
ter.
2) Adjust drive bevel gear backlash to specification.
If adjustment is impossible, replace differential carrier.
1) Check seating of bevel gear or differential case.
(Check bevel gear for runout).
2) If adjustment is impossible, replace drive bevel gear & pinion
set or differential carrier.
Replace drive bevel gear & pinion set or differential case.