Page 641 of 656
10B-64 AIR BAG SYSTEM
3) Connect forward sensor connector pushing connector inner
(1) as shown.
4) Connect negative cable at battery.
5) Enable air bag system. Refer to “ENABLING AIR BAG SYS-
TEM” in this section.
Seat Belt Pretensioner
Refer to “FRONT SEAT BELT” in Section 10A for removal,
inspection and installation.
1
1
Page 643 of 656

10B-66 AIR BAG SYSTEM
Deployment/Activation Outside Vehicle
Use this procedure when the vehicle itself is used again (only the
air bag (inflator) module(s) and seat belt pretensioner(s) are dis-
posed).
1) Turn ignition switch to “LOCK”, position remove key and put
on safety glasses.
2) Check that there is no open, short or damage in special tool
(deployment harness). If any faulty is found, do not use it
and be sure to use new deployment harness.
Special tool
(A) : 09932-75030
3) Short (1) the two deployment harness leads together by fully
seating one banana plug into the other.
4) Remove air bag (inflator) module(s) and seat belt preten-
sioner(s) from vehicle, referring to SECTION 3C1, 10B and
10A. WARNING:
Deployment harness shall remain shorted and not be
connected to a power source until the air bag is to be
deployed and seat belt pretensioner is to be activated.
WARNING:
Always carry live air bag (inflator) module with trim
cover away from you.
When storing a live air bag (inflator) module or when
leaving a live air bag (inflator) module unattended on a
bench or other surface, always face the bag and trim
cover up and away from the surface. As the live pas-
senger air bag (inflator) module must be placed with its
bag (trim cover) facing up, place it on the workbench
with a slit (1) or use the workbench vise (2) to hold it
securely at its lower mounting bracket (3).
This is necessary so that a free space is provided to
allow the air bag to expand in the unlikely event of
accidental deployment.
Failure to follow procedures may result in personal
injury.
1
3
32
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AIR BAG SYSTEM 10B-75
14) Separate the two banana plugs on the deployment harness.
15) Connect (1) the deployment harness to the power source (12
V vehicle battery) (2) to immediately deploy/activate the air
bag or the pretensioner.
16) Disconnect the deployment harness from the power source
(12 V vehicle battery) (2) and short (4) the two deployment
harness leads together by fully seating one banana plug into
the other.
17) Put on a pair of shop gloves to protect your hands from pos-
sible irritation and heat when handling the deployed air bag
(inflator) module and the activated seat belt pretensioner.
18) Disconnect the deployment harness from the air bag (infla-
tor) module and the seat belt pretensioner as soon after
deployment/activation as possible.
This will prevent damage to the deployment harness due to
possible contact with the hot air bag (inflator) module and
seat belt pretensioner. The deployment harness are
designed to be reused. They should, however, be inspected
for damage after each deployment/activation and replaced it
if necessary.
19) Carefully remove drop cloth (3) from vehicle and clean off
any fragments or discard it entirely.
20) Repeat Steps 2) through 19) to deploy/activate air bag (infla-
tor) modules and seat belt pretensioners which has not been
deployed/activated, if any.
21) In the unlikely event that the air bag (inflator) module and the
seat belt pretensioner proceed immediately with Steps 23)
through 25). If the air bag (inflator) module and the seat belt
pretensioner did deploy/activate, proceed with Steps 22).
22) With air bags deployed and pretensioners activated the vehi-
cle may be scrapped in the same manner as a non-air bag
system equipped vehicle.
23) Remove the undeployed air bag (inflator) module(s) and the
inactivated seat belt pretensioner(s) from the vehicle. For
driver air bag (inflator) module refer to SECTION 3C1, for
passenger air bag (inflator) module refer to “ON-VEHICLE
SERVICE”, for seat belt pretensioner refer to SECTION 10A.
24) [For air bag (inflator) module]
Temporarily store the air bag (inflator) module with its vinyl
trim cover facing up, away from the surface upon which it
rests. Refer to “SERVICE PRECAUTIONS” for details.
[For seat belt pretensioner]
When temporarily strong the seat belt pretensioner, be sure
NOT to face its exhaust hole provided side down. It must
face up. Refer to “SERVICE PRECAUTIONS” for details.
25) Contact your local distributor for further assistance.
Page 654 of 656
AIR BAG SYSTEM 10B-77
Tightening Torque Specification
Special Tool
Fastening partTightening torque
Nm kg-m lb-ft
SDM bolt 6 0.6 4.5
Passenger air bag (inflator) module screw 5.5 0.55 4.0
Passenger air bag (inflator) module bolt 23 2.3 16.5
Forward sensor bolt 10 1.0 7.2
Driver air bag (inflator) module bolt Refer to Section 3C1.
Seat belt pretensioner (retractor assembly) bolt Refer to Section 10A.
09932-75010 09932-75030 09932-75041 09932-75020
Air bag driver/passenger
load toolAir bag deployment har-
nessPassenger air bag (infla-
tor) module deployment
fixtureConnector test adapter kit
09931-76030 09931-76011
Digital multimeter
(See NOTE “B” and
WARNING.)16/14 pin DLC cable for
Tech-1ATech-1A kit (SUZUKI scan
tool)
(See NOTE “A”.)Mass storage cartridge for
Tech-1A
Tech-2 kit (SUZUKI scan
tool) (See NOTE “C”.)