2001 SUZUKI GRAND VITARA 7b1-4

AUTOMATIC TRANSMISSION (4 A/T) 7B1-45
A/T Throttle Cable
ADJUSTMENT
1) Pull inner cable (3) by force of 2 N (0.2 kg, 0.45 lb) or less to
be no slack of inner cable with A/T throttle cable (1) curved
as shown in the figure.
2) Fix stopper (2) to inner cable (3) with clearance “c”.
A/T throttle cable adjusting position (clearance “c”) :
0.8 – 1.5 mm (0.03 – 0.06 in.)
3) Warm up engine and transmission to normal operating tem-
perature.
4) Make sure that accelerator cable is adjusted as specified.
5) With throttle valve closed, check clearance “c”, which should
be within the following specification, of A/T throttle cable (1).
If it is out of specification, adjust it by turning cable adjusting
nut (2).
A/T throttle cable adjusting position (clearance “c”) :
0.8 – 1.5 mm (0.03 – 0.06 in.)
6) Tighten lock nut (3) securely.
Solenoid Valves (Shift Solenoid Valves and
TCC Solenoid Valve)
INSPECTION
With PCM couplers disconnected and using service wire as
shown in the figure, check each solenoid valve for clicking sound.
Shift solenoid valve - A (#1) C51-1-2
Shift solenoid valve - B (#2) C51-1-1
TCC (Lock-up) solenoid valve C51-1-8

7B1-46 AUTOMATIC TRANSMISSION (4 A/T)
MANUAL SELECTOR ASSEMBLY
REMOVAL
1) Disconnect negative (–) cable at battery.
2) Remove console box.
3) Disconnect connector for illumination lamp, shift lock sole-
noid (if equipped) and overdrive OFF switch (if equipped).
4) Remove selector assembly mounting bolts.
5) Disconnect selector cable (1) from manual selector assem-
bly (2) expanding selector cable clip (3).
INSTALLATION
Reverse removal procedure to install manual selector assembly
noting the following instructions.
•Make sure that selector cable clip (3) hold selector cable (1)
on manual selector assembly (2) securely.
•Tighten manual selector assembly mounting bolts as speci-
fied torque.
Tightening Torque
Manual selector assembly mounting bolts :
18 N·m (1.8 kg-m, 13.5 lb-ft)
•Connect interlock cable end to cam referring to step 2) to 8)
of “Interlock cable installation” of the service manual men-
tioned in FOREWORD of this manual, if necessary.
•Confirm that brake (key) interlock system operates properly
(if equipped).
1. Manual lever assembly 4. Bulb filter 7. Shift lock solenoid (if equipped)
2. Select indicator assembly 5. Bulb 8. Manual selector assembly mounting bolt
3. Illumination assembly 6. knob assembly Tightening torque

AUTOMATIC TRANSMISSION (4 A/T) 7B1-47
INSPECTION
•Check select lever for smooth and clear-cut movement and
position indicator for correct indication.
For operation of select lever, refer to left figure.

7B1-48 AUTOMATIC TRANSMISSION (4 A/T)
SELECT CABLE
ADJUSTMENT
1) Loosen manual shift lever (select cable side) nut (1).
2) Shift select lever to “N” range.
3) Align center line (2) on manual valve shaft (3) to “N” refer-
ence line (4) as shown.
4) Tighten manual shift lever nut (selector cable side) (1) as
specified torque.
Tightening torque
Manual shift lever nut (a) :
23 N·m (2.3 kg-m, 17.0 lb-ft)
5) After select cable was installed, check for the following.
•Push vehicle with selector lever shifted to “P” range.
Vehicle should not move.
•Vehicle can not be driven in “N” range.
•Vehicle can be driven in “D”, “2” and “L” ranges.
•Vehicle can be backed in “R” range.
1. Selector lever assembly 6. Washer 11. Transmission range switch assembly
2. Selector lever assembly mounting bolt 7. Clip 12. Transmission range switch mounting bolt
3. Selector cable 8. Manual select lever nut (transmission range switch side) 13. Manual select lever nut (selector cable side)
4. Cable bracket 9. Lock washer 14. Selector cable clip
5. Cable bracket mounting bolt 10. Manual select lever Tightening Torque
24
3
1, (a)

AUTOMATIC TRANSMISSION (4 A/T) 7B1-49
Unit Repair
Sub-Assembly Repair
Overdrive (case side)
DISASSEMBLY
1) Measure clearance between retaining ring (1) and brake
backing plate (2) with thickness gauge.
If it is not within standard range, replace brake disc or brake
plate.
Clearance between retaining ring and brake backing plate
Standard :
0.40 – 0.90 mm (0.016 – 0.035 in.)
2) Remove retaining ring (1), brake backing plate (2), brake
disc (3), brake plate (4), cushion brake plate (5) in that order.
Then remove planetary ring gear, thrust bearing race and
thrust rear bearing.
3) Remove retaining ring (1), retainer (2) and piston return
spring (3). NOTE:
The service procedure to be described in this item is the same as that of H25 engine model except the
following description.
Refer to the same section of the Unit Repair Manual mentioned in FOREWORD of this manual for the
description not found in this item.