192 Car care and technical informationORVR (Onboard Refueling Vapor
Recovery)Hydrocarbon vapors formed when refueling
will be recovered by the car and not
released into the atmosphere. The hydro-
carbons are absorbed in a evaporative
emission canister. When the engine is sub-
sequently started, the evaporative emission
canister is gradually purged as air is sucked
into it through a shut-off valve. The hydro-
carbon/air mixture passes through the evap
canister purge valve and into the engine
where it is burned.
When refueling, make sure you screw the
filler cap on and keep turning until it has
clicked at least 3 times. Otherwise, it is pos-
sible for the CHECK ENGINE light to illumi-
nate and a ”TIGHTEN FUEL FILLER CAP”
message to appear on SID.
Refueling, see page 154.
Engine2.3-liter engineThe 2.3-liter model is a transverse, 4-cylin-
der in-line engine with twin overhead cam-
shafts and 4 valves per cylinder.
This engine is equipped with balance shafts
that reduce engine vibration to a minimum.
The balance shafts are chain driven and
rotate at twice the speed of the crankshaft.
They produce forces and torques that are
opposed to those generated by the pistons
and connecting rods, an effect that occurs
twice for each revolution of the engine.
Engine noise is also reduced as the
counter-rotating shafts counteract the vibra-
tion from the moving parts of the engine.
The transmission, located on the right
(viewed from the front), is integrated with
the engine. All models have front-wheel
drive.
3.0t V6 engine The 3.0-liter engine is a transverse, V6
engine with each bank of cylinders having
double overhead camshafts and 4 valves
per cylinder.
The transmission, located on the right
(viewed from the front), is integrated with
the engine. All models have front-wheel
drive.
IB601
Balance shafts, 4-cyl. engine
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205 Car care and technical information
Changing bulbs Check that the new bulb is working when finished.
Some bulbs are of the ”Long-Life” type. Make sure the same type is
fitted when changing one of these.
Headlight aiming, see page 238.
Headlight bulb for high beam1 Unscrew the cover from the back of the lamp unit.
2 Unplug the connector.
3 To remove the spring clip, push it in and then move it to the right.
4 Remove the bulb.
5 Without touching the glass with your fingers, insert the new bulb.
6 Line up the bulb with the guide in the reflector and secure it with
the spring clip.
7 Plug in the connector.
8 Screw on the cover.
WARNING
Before changing a bulb in the engine bay, switch off the engine to
avoid danger of fingers and hands being injured by moving parts.
The radiator fan can start up even when the engine is switched off.
NOTE Do not fit bulbs with a higher rating than 55 W, since the head-
light reflector and the wiring of the car are not designed for a
higher wattage.
Switch off the ignition before changing a bulb, to avoid possible
short-circuiting.
IB510
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216 Car care and technical informationMaxi fusesThe Maxi fuses are housed in the fuse box
under the hood. These fuses can be
checked in the same way as the other fuses.
The Maxi fuses are designed to protect the
car’s electrical system from being dam-
aged. Each Maxi fuse protects a number of
electrical circuits and functions and there-
fore has a higher rating (amperage) than the
standard fuses. No spare Maxi fuses are
supplied with the car.
DICE / TWICEDICE = Dashboard Integrated Central Elec-
tronics
TWICE = Theft-Warning Central Electronics
DICE and TWICE are electronic control
modules that monitor and control a variety
of functions, including:
DICE controls (among other things):
Front lights and interior lighting.
Instrument illumination.
Intermittent wiper operation.
Electric heating of rear window and door
mirrors.
Cooling fans.
TWICE controls (among other things):
Central locking.
Car alarm (Anti-theft system).
Engine immobilizer.
Autochecking of lights.
Electric heating of rear seat.
Safety belt reminder.
Electrically adjustable passenger seat.The DICE and TWICE control modules are
linked to a data bus, which is basically an
information carrier that allows information to
be exchanged between all the control mod-
ules and components connected to the bus.
If a fault occurs in any of these components,
diagnostic faults codes are set in the rele-
vant control module, which facilitates fault
diagnosis at the Saab dealer.
The scan tool connector for fault diagnosis
is located under the instrument panel on the
drivers side.
NOTEIf a Maxi fuse blows, it means that there
is a major fault in the electrical system.
Have the car checked without delay by
an authorized Saab dealer.
IB529
Maxi fuses under the hood
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228 Car care and technical informationIf a floor jack is used, it can be applied to the
standard jacking points used by the dealer.
A floor jack can lift both front wheels or both
rear wheels off the ground simultaneously.
A jack stand must then be applied under-
neath the front of the engine subframe (at
the fixing point for the towrope-attachment
eye) or to the rear towrope-attachment eye
(or under the trailer hitch, if fitted).
1 Put the car in 1st gear (automatic trans-
mission: move selector to the P position)
and apply the parking brake.2 Wind the jack up to a suitable height
before placing it under the recess in the
sill.
Make sure that the jack fully engages
the recess in the sill and that the base of
the jack is steady and flat on the ground.
3 Remove the wheel cover (where appli-
cable).
Loosen the wheel bolts by half a turn.
4 Wind the jack to raise the wheel clear of
the ground. Remove the wheel bolts and
lift off the wheel.
5 Fit the wheel and screw in the bolts in the
sequence shown (opposite pairs).
Tighten the bolts enough for the bolts
and wheel to be seated correctly.
6 Lower the car and tighten the wheel
bolts to the correct torque in the
sequence shown (opposite pairs).
Tightening torque
Light-alloy wheels: 80 ft.lbs. (110 Nm)
Steel wheels: 80 ft.lbs. (110 Nm)
Do not overtighten the bolts using a per-
cussion nut tightener: not only can this
damage the wheels but it can also make
it impossible to undo the bolts using the
wheel wrench in the car’s toolkit. 7 Check-tighten the wheel bolts after a
few miles.
Tightening torque
Light-alloy wheels: 80 ft.lbs. (110 Nm)
Steel wheels: 80 ft.lbs. (110 Nm)NOTEApply the jack only to the jacking points
indicated.
NOTEWhen refitting wheel covers (where
applicable), make sure that the valve
protrudes through the hole in the wheel
cover.
IB1130
Jacking points for a trolley jack
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238 Car care and technical informationHeadlight aimingThe vehicle is equipped with vertical and
horizontal aim indicators. The aim has been
preset at the factory and should normally
not need further adjustments. This is true
even though your vertical and horizontal
aim indicators may not fall exactly on the "0"
(zero) marks on their scales.
If your headlights are damaged in an acci-
dent, the headlight aim may be affected. If
you believe your headlights need to be
re-aimed, we recommend that you take it to
your Saab dealer for service, however, it is
possible for you to re-aim your headlights as
described in the following procedure.To check the aim, the vehicle should be
properly prepared as follows:
Place the vehicle on a level pad or sur-
face.
The vehicle should be unladen and fuel
tank full, and one person or 160 lbs.
(75 kg) on the drivers seat.
The vehicle should not have any snow, ice
or mud attached to it.
Tires should be inflated to the prescribed
pressure.
Rock the vehicle to stabilize the suspen-
sion.
WARNING
Before checking/adjusting the headlight
aiming, switch off the engine to avoid
danger of fingers and hands being injured
by moving parts.
The radiator fan can start up even when
the engine is switched off.
NOTETo make sure that your headlights are
aimed properly read all instructions
before beginning. Failure to follow these
instructions could cause damage to
headlight parts or a not correctly aimed
headlight.
IB1168
A
B
Vertical adjustmentA Vertical aiming device
B Vertical aim level
IB1167
1
2
Horizontal adjustment1 Horizontal aim
2 Horizontal aiming device
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263 Index
Index
AA/C system, fault diagnosis
_______ 230
A/C system, maintenance
_________ 230
ABS brakes
____________________ 167
ACC
__________________________ 70
ACC functions
___________________ 73
ACC, automatic climate control
_____ 70
ACC, calibration
_________________ 78
ACC, condensation _______________ 79
ACC, programming _______________ 76
ACC, useful tips
_________________ 78
Adjusting the steering wheel
_______ 124
Adjustment, seats
_______________ 120
Afterheater, V6-engine cars
________ 80
Air conditioning (A/C), fault diagnosis
and maintenance
______________ 230
Air distribution, ACC ______________ 75
Airbag
_________________________ 26
Alarm _________________________ 41
Alarm functions
__________________ 44
Alarm signals
_______________ 41
, 44
Alternator
_____________________ 202
Alternator drive belt
_________ 202
, 255
Alternator rating
________________ 254
Anticorrosion treatment
___________ 234
Antidazzle rear-view mirror
________ 126
Ashtrays
______________________ 130
Audio System
___________________ 81
Audio System, quick guide
_________ 83Autochecking of lights on starting
____54
Automatic climate control (ACC) _____70
Automatic transmission,
technical data
_________________256
BBattery
________________________199
Battery charging/replacing
________201
Battery, boost starting
____________183
Belt guide
______________________12
Boost starting using jump leads
____183
Booster cushion
_________________24
Brake and clutch fluid
____________198
Brake-fluid reservoir
_____________198
Brakes, technical data ____________257
Bulbs, changing
________________205
Bulbs, table of
__________________214
CCD changer
_____________________93
CD player
______________________91
CHECK messages
_______________61
CHECKING
_____________________61
Calibration, ACC
_________________78
Cancelling the programmed settings
_76
Car alarm
______________________41
Car care
______________________187
Car phone, installation
___________103
Cargo net, 9-5 Wagon ____________141
Carpeting, care of
_______________232Cassette player
_________________ 88
Catalytic converter,
important considerations
________ 152
Central locking
__________________ 34
Change language in SID
__________ 62
Change of address notification
____ 244
Changing a wheel
______________ 226
Changing bulbs
________________ 205
Changing the coolant
___________ 197
Changing the wheels round
_______ 222
Changing wiper blades
__________ 203
Chassis number
_______________ 259
Chassis number, key to
__________ 260
Child safety
____________________ 19
Child safety locks, rear doors
______ 37
Child seat, integral
_______________ 24
Cleaning, engine bay ____________ 233
Clock
______________________ 61
, 62
Colour code, body
______________ 259
Colour code, trim _______________ 259
Compact spare wheel
___________ 225
Condensation, ACC
______________ 79
Coolant
______________________ 196
Coolant, changing
______________ 197
Courtesy Headlight Feature
_______ 64
Cruise control
_________________ 166
Cup holder
____________________ 133
DDICE/TWICE
__________________ 216
Dampers
_____________________ 256
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264 IndexDate code, tires
_________________ 224
Dim-dipped beam ________________ 63
Direction indicators _______________ 65
Door handles
___________________ 34
Door mirrors
___________________ 125
Doors, locks & luggage compartment
_33
Drive belt
______________________ 255
Drive belt, alternator
_____________ 202
Drive belts
_____________________ 255
Drive belts, length
_______________ 255
Driver’s seat, programmable
_______ 122
Driving in hot weather
____________ 173
Driving with a load
______________ 179
EElectric heating seat
_____________ 123
Electric heating, front seats
_______ 123
Electric windows
________________ 127
Electrical system, technical data
____ 254
Electrically heated rear seat
_______ 123
Electronic starting interlock _________ 35
Emergency operation of sunroof
____ 129
Emission control systems
_________ 191
Engine bay, 3.0t V6
_____________ 190
Engine bay, 4-cyl
_______________ 189
Engine bay, cleaning ____________ 233
Engine number
_________________ 259
Engine oil, grade ________________ 253
Engine, description _________ 192
, 193
Engine, technical data
___________ 252
Engine, temperature gauge
________ 55Engine-oil level, checking
_________193
Expansion tank, coolant
__________196
FFault codes, Audio System
________104
Flat spot, tire
___________________229
Fluid level, automatic transmission
__195
Folding the rear seat, 9-5 Sedan
___134
Folding the rear seat, 9-5 Wagon ___137
Frequently asked questions on airbag
30
Front fog lights
__________________66
Frost warning
___________________58
Fuel
__________________________154
Fuel consumption
________________57
Fuel filler flap
___________________145
Fuel gauge
_____________________55
Fuel grade _____________________252
Fuse box under hood
____________219
Fuse panel
____________________215
Fuses
________________________215
GGearbox number
________________259
Gearbox oil, checking
____________195
Gearbox, technical data, __________255
Glove compartment
______________131
HHandbrake
____________________185
Hazard warning lights
_____________66Head restraint
__________________ 18
Headlight flasher ________________ 63
Headlights
_____________________ 63
Holidaying abroad
______________ 236
Hood
________________________ 188
Horn _________________________ 124
IIgnition switch
_________________ 148
Immobilizer
____________________ 35
Indicator and warning lights
________ 48
Indicator lights
__________________ 48
Instrument illumination
___________ 65
Instruments and controls __________ 47
Integral child seat
_______________ 24
Interior equipment ______________ 119
Interior lighting
__________________ 67
Interior rearview mirror
__________ 125
KKey
__________________________ 34
Key to chassis number
__________ 260
Key, remove
__________________ 148
LLabels
_________________________ 8
Leather upholstery, care of
_______ 231
Light horn
_____________________ 63
Light switches __________________ 63
Luggage-compartment lighting
_____ 67
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