Page 594 of 2493

SEF069X
SEF605Y
SEF015Y
SEF560W
Component InspectionNJEC0512EGR VOLUME CONTROL VALVENJEC0512S01With CONSULT-II
1) Disconnect EGR volume control valve harness connector.
2) Check resistance between the following terminals.
terminal 2 and terminals 1, 3
terminal 5 and terminals 4, 6
Temperature ÉC (ÉF) ResistanceW
20 (68) 20 - 24
3) Reconnect EGR volume control valve harness connector.
4) Remove EGR volume control valve from cylinder head.
(The EGR volume control valve harness connector should
remain connected.)
5) Turn ignition switch ªONº.
6) Perform ªEGR VOL CONT/Vº in ªACTIVE TESTº mode with
CONSULT-II. Check that EGR volume control valve shaft
moves smoothly forward and backward according to the valve
opening.
If NG, replace the EGR volume control valve.
Without CONSULT-II
1) Disconnect EGR volume control valve harness connector.
2) Check resistance between the following terminals.
terminal 2 and terminals 1, 3
terminal 5 and terminals 4, 6
Temperature ÉC (ÉF) ResistanceW
20 (68) 20 - 24
3) Turn ignition switch ªONº and ªOFFº. Check that EGR volume
control valve shaft moves smoothly forward and backward
according to the ignition switch position.
If NG, replace the EGR volume control valve.
DTC P0403 EGR VOLUME CONTROL VALVE (CIRCUIT)
(WHERE FITTED)
QG
Diagnostic Procedure (Cont'd)
EC-298
Page 595 of 2493

SEF184UD
On Board Diagnosis LogicNJEC0240The ECM monitors the switching frequency ratio of heated oxygen
sensors 1 (front) and 2 (rear).
A three way catalyst with high oxygen storage capacity will indicate
a low switching frequency of heated oxygen sensor 2 (rear). As
oxygen storage capacity decreases, the heated oxygen sensor 2
(rear) switching frequency will increase.
When the frequency ratio of heated oxygen sensors 1 (front) and
2 (rear) approaches a specified limit value, the three way catalyst
malfunction is diagnosed.
DTC No. Malfunction is detected when ... Check Items (Possible Cause)
P0420
0420+Three way catalyst does not operate properly.
+Three way catalyst does not have enough oxygen stor-
age capacity.+Three way catalyst
+Exhaust tube
+Intake air leaks
+Injectors
+Injector leaks
+Spark plug
+Improper ignition timing
SEF847Y
SEF848Y
SEF560X
DTC Confirmation ProcedureNJEC0241CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If ªDTC Confirmation Procedureº has been previously conducted,
always turn ignition switch ªOFFº and wait at least 9 seconds
before conducting the next test.
With CONSULT-II
TESTING CONDITION:
+Open engine hood before conducting following proce-
dure.
+Do not hold engine speed more than specified minutes
below.
1) Turn ignition switch ªONº.
2) Select ªDTC & SRT CONFIRMATIONº then ªSRT WORK SUP-
PORTº mode with CONSULT-II.
3) Start engine.
4) Rev engine up to 3,000±500 rpm and hold it for 3 consecutive
minutes then release the accelerator pedal completely.
If ªCOMPLETEDº appears on the CONSULT-II screen, go to
step 7.
5) Wait 5 seconds at idle.
6) Rev engine up to 2,500±500 rpm and maintain it until ªINCMPº
of CATALYST changes to ªCMPLTº (it will take approximately
5 minutes.)
If not ªCMPLTº, stop engine and cool it down to less than 70ÉC
(158ÉF) and then retest from step 1.
7) Select ªSELF-DIAG RESULTSº mode with CONSULT-II.
8) Confirm that the 1st trip DTC is not detected.
If the 1st trip DTC is detected, go to ªDiagnostic Procedureº,
EC-300.
DTC P0420 THREE WAY CATALYST FUNCTIONQG
On Board Diagnosis Logic
EC-299
Page 597 of 2493
2 CHECK EXHAUST AIR LEAK
1. Start engine and run it at idle.
2. Listen for an exhaust air leak before the three way catalyst.
SEF099P
OK or NG
OK©GO TO 3.
NG©Repair or replace.
3 CHECK INTAKE AIR LEAK
Listen for an intake air leak after the mass air flow sensor.
OK or NG
OK©GO TO 4.
NG©Repair or replace.
4 CHECK IGNITION TIMING
Check for ignition timing.
Refer to ªBASIC INSPECTIONº, EC-98.
OK or NG
OK©GO TO 5.
NG©Check camshaft position sensor (PHASE) (EC-278) and crankshaft position sensor
(POS) (EC-272).
DTC P0420 THREE WAY CATALYST FUNCTIONQG
Diagnostic Procedure (Cont'd)
EC-301
Page 598 of 2493

5 CHECK INJECTORS
1. Refer to Wiring Diagram for Injectors, EC-447.
2. Stop engine and then turn ignition switch ªONº.
3. Check voltage between ECM terminals 101, 103, 105 and 107 and ground with CONSULT-II or tester.
SEF075X
Battery voltage should exist.
OK or NG
OK©GO TO 6.
NG©Perform ªDiagnostic Procedureº INJECTOR, EC-448.
6 CHECK IGNITION SPARK
1. Disconnect ignition coil assembly from rocker cover.
2. Connect a known good spark plug to the ignition coil assembly.
3. Place end of spark plug against a suitable ground and crank engine.
4. Check for spark.
SEF575Q
OK or NG
OK©GO TO 7.
NG©Check ignition coil, power transistor and their circuits. Refer to EC-451.
7 CHECK INJECTOR
1. Turn ignition switch ªOFFº.
2. Remove injector assembly. Refer to EC-39.
Keep fuel hose and all injectors connected to injector gallery.
3. Disconnect camshaft position sensor harness connector.
4. Turn ignition switch ªONº.
Make sure fuel does not drip from injector.
OK or NG
OK (Does not drip)©GO TO 8.
NG (Drips)©Replace the injector(s) from which fuel is dripping.
DTC P0420 THREE WAY CATALYST FUNCTIONQG
Diagnostic Procedure (Cont'd)
EC-302
Page 600 of 2493

DescriptionNJEC0248SYSTEM DESCRIPTIONNJEC0248S01
Sensor Input Signal to ECMECM func-
tionActuator
Crankshaft position sensor (POS) Engine speed
EVAP can-
ister purge
controlEVAP canister purge volume
control solenoid valve Camshaft position sensor (PHASE) Engine speed and cylinder number
Mass air flow sensor Amount of intake air
Engine coolant temperature sensor Engine coolant temperature
Battery Battery voltage
Ignition switch Start signal
Closed throttle position switch* Closed throttle position
Throttle position sensor Throttle position
Heated oxygen sensor 1 (front)Density of oxygen in exhaust gas
(Mixture ratio feedback signal)
Fuel tank temperature sensor* Fuel temperature in fuel tank
Vehicle speed sensor Vehicle speed
*: If so equipped
This system controls flow rate of fuel vapor from the EVAP canis-
ter. The opening of the vapor by-pass passage in the EVAP canis-
ter purge volume control solenoid valve changes to control the flow
rate. The EVAP canister purge volume control solenoid valve
repeats ON/OFF operation according to the signal sent from the
ECM. The opening of the valve varies for optimum engine control.
The optimum value stored in the ECM is determined by consider-
ing various engine conditions. When the engine is operating, the
flow rate of fuel vapor from the EVAP canister is regulated as the
air flow changes.
SEF337U
COMPONENT DESCRIPTIONNJEC0248S02The EVAP canister purge volume control solenoid valve uses a
ON/OFF duty to control the flow rate of fuel vapor from the EVAP
canister. The EVAP canister purge volume control solenoid valve
is moved by ON/OFF pulses from the ECM. The longer the ON
pulse, the greater the amount of fuel vapor that will flow through the
valve.
CONSULT-II Reference Value in Data Monitor
Mode
NJEC0249
MONITOR ITEM CONDITION SPECIFICATION
PURG VOL C/V+Engine: After warming up
+No-loadIdle 0%
Revving engine Ð
DTC P0443 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
(CIRCUIT)
QG
Description
EC-304
Page 601 of 2493

ECM Terminals and Reference Value=NJEC0250Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
MINAL
NO.WIRE
COLORITEM CONDITION DATA (DC Voltage)
14 GY/LEVAP canister purge vol-
ume control solenoid valve[Engine is running]
+Warm-up condition
+Idle speedBATTERY VOLTAGE
(11 - 14V)
[Engine is running]
+Warm-up condition
+2,000 rpm5 - 12V
SEF975W
On Board Diagnosis LogicNJEC0251
DTC No. Malfunction is detected when ... Check Items (Possible Cause)
P0443
0443+An improper voltage signal is sent to ECM through the
valve.+Harness or connectors
(The valve circuit is open or shorted.)
+EVAP canister purge volume control solenoid
valve
DTC Confirmation ProcedureNJEC0252NOTE:
If ªDTC Confirmation Procedureº has been previously conducted,
always turn ignition switch ªOFFº and wait at least 9 seconds
before conducting the next test.
TESTING CONDITION:
Before performing the following procedure, confirm battery
voltage is more than 11V.
SEF058Y
With CONSULT-II
1) Turn ignition switch ªONº.
2) Select ªDATA MONITORº mode with CONSULT-II.
3) Start engine and let it idle for at least 5 seconds.
4) If 1st trip DTC is detected, go to ªDIAGNOSTIC
PROCEDUREº, EC-307.
With GST
Follow the procedure ªWith CONSULT-IIº above.
DTC P0443 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
(CIRCUIT)
QG
ECM Terminals and Reference Value
EC-305
Page 603 of 2493

Diagnostic ProcedureNJEC0254
1 CHECK POWER SUPPLY
1. Turn ignition switch ªOFFº.
2. Disconnect EVAP canister purge volume control solenoid valve harness connector.
SEF076X
3. Turn ignition switch ªONº.
4. Check voltage between terminals 1 and engine ground with CONSULT-II or tester.
SEF606Y
OK or NG
OK©GO TO 3.
NG©GO TO 2.
2 DETECT MALFUNCTIONING PART
Check the following.
+Harness connectors M169, F113
+10A fuse
+Harness for open or short between EVAP canister purge volume control solenoid valve and fuse
©Repair harness or connectors.
3 CHECK OUTPUT SIGNAL CIRCUIT
1. Turn ignition switch ªOFFº.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 14 and terminal 2.
Refer to wiring diagram.
Continuity should exist.
4. Also check harness for short to ground and short to power.
OK or NG
OK©GO TO 4.
NG©Repair open circuit or short to ground or short to power in harness or connectors.
DTC P0443 EVAP CANISTER PURGE VOLUME CONTROL SOLENOID VALVE
(CIRCUIT)
QG
Diagnostic Procedure
EC-307
Page 605 of 2493

SEF080X
Component DescriptionNJEC0272The vehicle speed sensor is installed in the transaxle. It contains a
pulse generator which provides a vehicle speed signal to the
speedometer. The speedometer then sends a signal to the ECM.
ECM Terminals and Reference ValueNJEC0273Specification data are reference values and are measured between each terminal and ground.
CAUTION:
Do not use ECM ground terminals when measuring input/output voltage. Doing so may result in dam-
age to the ECM's transistor. Use a ground other than ECM terminals, such as the ground.
TER-
MINAL
NO.WIRE
COLORITEM CONDITION DATA (DC Voltage)
86 PU/R Vehicle speed sensor[Engine is running]
+Lift up the vehicle
+In 2nd gear position
+Vehicle speed is 40 km/h (25 MPH)2.5-3V
SEF976W
On Board Diagnosis LogicNJEC0274
DTC No. Malfunction is detected when ... Check Items (Possible Cause)
P0500
0500+The almost 0 km/h (0 MPH) signal from vehicle speed
sensor is sent to ECM even when vehicle is being
driven.+Harness or connector
(The vehicle speed sensor circuit is open or
shorted.)
+Vehicle speed sensor
DTC Confirmation ProcedureNJEC0275CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If ªDTC Confirmation Procedureº has been previously conducted,
always turn ignition switch ªOFFº and wait at least 9 seconds
before conducting the next test.
TESTING CONDITION:
This procedure may be conducted with the drive wheels lifted
in the shop or by driving the vehicle. If a road test is expected
to be easier, it is unnecessary to lift the vehicle.
DTC P0500 VEHICLE SPEED SENSOR (VSS)QG
Component Description
EC-309