2001 Mercury Villager ABS

The high-current fuses are coded as follows.
Fuse/Relay
LocationFuse Amp
RatingPower Distribution Box Description
Fog Lamp 7.5A* Fog Lamps
FUEL PUMP15A* Fuel Pump Relay
INJ 10A* Powertrain Control Module (PCM),
Injectors
SEC 7.5A* Anti-Theft Relay, Smart Entry Control
(SEC)/Timer Module
RAD 7.5A* Radiator Fan Sensing
ECCS 10A* Data Link Connector (DLC) #1, PCM
Power Relay
Ð Ð Not Used
Ð Ð Not Used
ALT 10A* Generator
ABS 20A* ABS Control Module
Ð Ð Not Used
H/L RH 15A* Lighting Control Module
HORN 15A* Horn Relay
Ð Ð Not Used
H/L LH 15A* Lighting Control Module
Ð Ð Not Used
Ð Ð Not Used
ABS 40A** ABS Control Module
Ð Ð Not Used
PWR WND 30A** Power Window Relay, Smart Entry Control
(SEC)/Timer Module, Power Seats
RAD FAN
LO20A** Low Speed Fan Control Relay
Ð Ð Not Used
IGN SW 30A** Ignition Switch
Ð Ð Not Used
RAD FAN 75A** High Speed Fan Control Relay
FR BLW 65A** Front Blower Motor Relays
Roadside emergencies
173

8. Remove four (4) screws from the top surface of the cabin air filter top
cover.
9. Remove the cover.
10. Remove the filter element by
pulling forward on the top surface of
the filter and lifting.
11. Install the new filter (A)
element into the filter retaining
frame (B). Ensure that you insert
the three retaining tabs in the
bottom of the filter frame.
12. Reinstall the filter top cover and
the four (4) screws.
13. Reconnect the washer hose.
14. Position the cowl grille in place.
A
B
Maintenance and care
206

²Fuels can also be harmful if absorbed through the skin. If fuel is
splashed on the skin and/or clothing, promptly remove contaminated
clothing and wash skin thoroughly with soap and water. Repeated or
prolonged skin contact with fuel liquid or vapor causes skin irritation.
²Be particularly careful if you are taking ªAntabuseº or other forms of
disulfiram for the treatment of alcoholism. Breathing gasoline vapors,
or skin contact could cause an adverse reaction. In sensitive
individuals, serious personal injury or sickness may result. If fuel is
splashed on the skin, promptly wash skin thoroughly with soap and
water. Consult a physician immediately if you experience an adverse
reaction.
When refueling always shut the engine off and never allow
sparks or open flames near the filler neck. Never smoke while
refueling. Fuel vapor is extremely hazardous under certain conditions.
Care should be taken to avoid inhaling excess fumes.
The flow of fuel through a fuel pump nozzle can produce static
electricity, which can cause a fire if fuel is pumped into an
ungrounded fuel container.
Use the following guidelines to avoid static build-up when filling an
ungrounded fuel container:
²Place approved fuel container on the ground.
²DO NOT fill a fuel container while it is in the vehicle.
²Keep the fuel pump nozzle in contact with the fuel container while
filling.
²DO NOT use a device that would hold the fuel pump handle in the fill
position.
Fuel Filler Cap
Your fuel tank filler cap has an indexed design with a 1/4 turn on/off
feature.
When the fuel filler door is open, the left hand sliding door will
not open.
When fueling your vehicle:
1. Turn the engine off.
Maintenance and care
213

2. Carefully turn the filler cap counterclockwise 1/4 of a turn until it
stops.
3. Pull to remove the cap from the fuel filler pipe.
4. To install the cap, align the tabs on the cap with the notches on the
filler pipe.
5. Turn the filler cap clockwise 1/4 of a turn until it stops.
If the ªService Engine Soonº indicator comes on and stays on when you
start the engine, the fuel filler cap may not be properly installed. Turn
off the engine, remove the cap, align the cap properly and reinstall it.
If you must replace the fuel filler cap, replace it with a fuel filler
cap that is designed for your vehicle. The customer warranty may
be void for any damage to the fuel tank or fuel system if the
correct genuine Ford or Motorcraft fuel filler cap is not used.
The fuel system may be under pressure. If the fuel filler cap is
venting vapor or if you hear a hissing sound, wait until it stops
before completely removing the fuel filler cap. Otherwise, fuel may
spray out and injure you or others.
If you do not use the proper fuel filler cap, excessive pressure or
vacuum in the fuel tank may damage the fuel system or cause
the fuel cap to disengage in a collision, which may result in possible
personal injury.
Choosing the right fuel
Use only UNLEADED FUEL. The use of leaded fuel is prohibited by law
and could damage your vehicle.
Do not use fuel containing methanol. It can damage critical fuel system
components.
Your vehicle was not designed to use fuel or fuel additives with metallic
compounds, including manganese-based compounds containing MMT.
Repairs to correct the effects of using a fuel for which your vehicle was
not designed may not be covered by your warranty.
Maintenance and care
214

1. With the flat side of the new bulb's plastic base facing upward, insert
the glass end of the bulb into the lamp assembly. Turn the bulb left or
right to align the grooves in the plastic base with the tabs in the lamp
assembly. When the grooves are aligned, push the bulb into the lamp
assembly until the plastic base contacts the rear of the lamp assembly.
2. Install the bulb retaining ring over the plastic base until it contacts the
rear of the socket by rotating clockwise until you feel a ªstop.º
3. Connect the electrical connector into the rear of the plastic base until
it snaps, locking it into position.
4. Turn the headlamps on and make sure they work properly. If the
headlamp was correctly aligned before you changed the bulb, you should
not need to align it again.
Replacing front cornering/side marker lamp bulbs
1. Remove screw from the lamp
assembly.
2. Disengage lamp assembly (it has
a snap fit).
3. Remove bulb socket by turning it
counterclockwise about
1¤4turn,
then slide it out of the lamp
assembly.
4. Carefully pull bulb straight out of
the socket and push in the new
bulb.
5. To complete installation, follow
removal procedure in the reverse
order.
Maintenance and care
223

A
Accessory delay ..........................91
Air bag supplemental
restraint system ................131±132
and child safety seats ............133
description ..............................132
disposal ....................................136
driver air bag ..........................134
indicator light .....................8, 135
operation .................................134
passenger air bag ...................134
Air cleaner filter ...............200, 232
Air conditioning ..........................24
automatic temperature
control system ..........................31
Air filter, cabin ..........................203
Antifreeze
(see Engine coolant) ................193
Anti-lock brake system
(see Brakes) ......................152±153
Anti-theft system ......................104
arming the system ..................104
disarming a
triggered system .....................105
disarming an untriggered
system .....................................105
Audio system (see Radio) .........42
Automatic transaxle .................155
driving with .............................156
fluid, adding ............................198
fluid, checking ........................198
fluid, refill capacities ..............232
fluid, specification ..................234
Auxiliary power point .................81
Axle
lubricant specifications ..........233B
Battery .......................................201
acid, treating emergencies .....201
charging system warning light ..8
jumping a disabled battery ....179
maintenance-free ....................201
replacement, specifications ...232
servicing ..................................201
Brakes ........................................152
anti-lock ...........................152±153
anti-lock brake system
(ABS) warning light .........11, 153
brake warning light ....................9
fluid, checking and adding ....192
fluid, refill capacities ..............232
fluid, specifications .........233±234
lubricant specifications ..233±234
parking ....................................153
shift interlock ..........................155
Break-in period .............................3
C
Capacities for refilling fluids ....232
Cargo cover ...............................108
Cargo net ...................................107
CD changer .................................76
Certification Label ....................236
Child safety restraints ..............136
child safety belts ....................136
Child safety seats ......................137
attaching with tether straps ..142
in front seat ............................139
in rear seat ......................139, 141
LATCH .....................................146
tether anchorage hardware ...143
Cleaning your vehicle ...............226
Index
250

Heating ........................................24
heating and air
conditioning system .................24
HomeLink universal
transceiver (see
Garage door opener) ............94±97
Hood ..........................................187
I
Ignition .................................82, 234
Infant seats
(see Safety seats) .....................137
Inspection/maintenance
(I/M) testing ..............................220
Instrument panel
cleaning ...................................230
cluster ..................................8, 230
lighting up panel
and interior ...............................22
location of components ..............8
J
Jack ............................................175
positioning ...............................175
storage .....................................175
Jump-starting your vehicle ......179
K
Keys
key in ignition chime ...............13
positions of the ignition ...........82
L
Lamps
autolamp system .......................23bulb replacement
specifications chart ................225
cargo lamps ...............................22
fog lamps ...................................23
headlamps .................................22
headlamps, flash to pass ..........22
instrument panel, dimming .....22
interior lamps ...........................98
replacing bulbs ...............221±225
Lane change indicator
(see Turn signal) ........................87
Liftgate ......................................106
Lights, warning and indicator ......8
air bag ..........................................8
anti-lock brakes (ABS) ....11, 153
brake ............................................9
charging system ..........................8
cruise indicator ...................10, 86
door ajar ....................................10
high beam .................................10
low fuel ......................................11
low washer fluid .......................13
oil pressure .................................9
overdrive off ..............................13
safety belt ...................................9
service engine soon ..................11
turn signal indicator .................10
Load limits .................................160
GAWR ......................................160
GVWR ......................................160
trailer towing ..........................160
Locks
childproof ..................................92
doors ..........................................92
Lubricant specifications ...233±234
Lumbar support, seats .............113
Index
253