2001 LAND ROVER FREELANDER bonnet

EXTERIOR FITTINGS
76-2-8 REPAIRS
Cable/rod - bonnet lock control
$% 76.16.29
Remove
1.Remove bonnet lock.
2.Tie a draw string to end of bonnet release cable
and pull cable from bonnet locking platform.
3.Untie draw string from bonnet release cable.
4.Remove 3 cable ties and release bonnet
release cable from harness.5.Remove bolt securing bonnet release lever to
'A' post lower panel.
6.Remove bonnet release cable from lever and
remove lever.
7.Pull sound insulation away from bulkhead for
access to bonnet release cable grommet.
8.Remove grommet from engine bulkhead.
9.Remove bonnet release cable.

EXTERIOR FITTINGS
REPAIRS 76-2-9
Refit
1.Fit bonnet release cable through bulkhead.
2.Position bonnet release lever and connect
bonnet release cable to lever.
3.Fit release lever to 'A' post and tighten bolt to 9
Nm (7 lbf.ft).
4.Fit bonnet release cable grommet to bulkhead.
5.Position bonnet release cable to main harness
and secure with cable ties.
6.Fit sound insulation to bulkhead.
7.Tie draw string to end of bonnet release cable.
8.Pull draw string to fit bonnet release cable
through bonnet locking platform.
9.Untie draw string from bonnet release cable.
10.Fit bonnet lock.
11.Close bonnet and check for correct locking
operation.

EXTERIOR FITTINGS
76-2-10 REPAIRS
Bumper - assembly - front - up to 04MY
$% 76.22.72
Remove
1.Open bonnet.
2.Remove 8 screws securing wheel arch liners to
bumper, release liners from wheelarch for
access.
3.Remove 2 screws securing bumper valance to
underbelly panel brackets.
4.Remove 3 scrivets securing bumper to
armature.
5.Remove 2 bolts securing rear edge of front
bumper to inner front wing.
6.Remove 4 screws securing bumper to bonnet
locking platform.
7. NAS Models: Release side repeater,
disconnect multiplug and remove repeater.
8.With assistance carefully lift and pull forward
each side of bumper to release bumper side
mounts and clips.
CAUTION: Always protect paintwork when
removing or refitting any body trims or
bumpers.
9.Remove front number plate.
10.Remove badge from grill and discard clips.Refit
1.Fit badge to grill.
2.Fit number plate.
3.With assistance, fit bumper assembly to body.
4. NAS Models: Feed side repeater harness
through bumper, connect multiplug and fit
repeater.
5.Ensure bumper locating pegs are correctly
aligned.
6.Fit and tighten bolts securing bumper to wings.
7.Fit screws securing bumper to bonnet locking
platform.
8.Fit scrivets to armature.
9.Fit screws securing bumper to underbelly
panel.
10.Fit and align wheelarch liners and tighten
screws.
11.Close bonnet.

EXTERIOR FITTINGS
REPAIRS 76-2-11
Bumper - assembly - front - from 04MY
$% 76.22.72
Remove
1.Open bonnet.
2.Remove 8 screws securing wheel arch liners to
bumper, release liners from wheel arch for
access.
3.Remove 4 screws securing bumper valance to
underbelly panel.
4.Remove 3 scrivets securing bumper to
armature.5.Disconnect multiplugs from fog/driving lamps.
6.Remove 2 bolts securing rear edge of front
bumper to inner front wing.
7.Remove 4 screws securing bumper to bonnet
locking platform.
M76 4674

EXTERIOR FITTINGS
76-2-12 REPAIRS
8.With assistance, carefully pull each side of
bumper forward to release it from its
mountings.
CAUTION: Always protect paintwork when
removing or refitting any body trims or
bumpers.
9.Remove front bumper.
NOTE: Do not carry out further dismantling if
component is removed for access only.
10.Remove front number plate.
11.Remove clips securing badge to grille, remove
badge and discard clips.12.Release and remove fog/driving lamp finisher
from bumper.
13.Remove 6 screws securing fog/driving lamps to
bumper.
14.Remove 6 speed nuts from bumper.
Refit
1.Fit 6 speed nuts to bumper.
2.Fit fog/driving lamps to bumper and secure with
screws.
3.Fit fog/driving lamp finishers to bumper.
4.Fit badge to grille.
5.Fit number plate.
6.With assistance, fit bumper assembly to body.
7.Ensure bumper locating pegs are correctly
aligned.
8.Fit and tighten bolts securing bumper to wings.
9.Connect multiplugs to fog/driving lamps.
10.Fit screws securing bumper to bonnet locking
platform.
11.Fit scrivets to armature.
12.Fit screws securing bumper to underbelly
panel.
13.Fit and align wheel arch liners and tighten
screws.
14.Close bonnet.
M76 4677
M76 4679

SCREENS
REPAIRS 76-4-1
SCREENS REPAIRS
Windscreen
$% 76.81.01
The following equipment is required: Cutting wire
and handles, Windscreen repair kit, Sealer applicator
gun and Suction cups
Wear protective gloves when handling glass,
solvents and primers.
Wear suitable eye protection when removing and
refitting glass.
Remove
1.Remove air intake panel.

+ HEATING AND VENTILATION,
REPAIRS, Plenum - air intake.
2.Remove sun visors and sun visor retaining
clips.
3.Remove 'A' post upper trim casings.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim finisher - 'A' post - upper -
renew.
4.Remove retaining stud from front of headlining.
5.Remove interior mirror.
6.Fit protection to bonnet and areas around
screen.
7.Cover heater ducts with masking tape.
8.Cover interior of vehicle with protective sheet.
9.Make knife cut in sealant at bottom of 'A' post.
10.Insert cutting wire through previously made
knife cut and fit handles as shown, with
approximately 200 mm of wire between
handles.
11.Using suitable cutting wire, with assistance if
required, carefully cut sealer. Ensure that glass
is retained as last sealant is cut.
If multi-strand cutting wire is used, a sawing
action can be used to cut through heavy
sealant deposits around corners.
Use of a sawing action may overheat and
break single strand wire.
12.Attach suction cups and use assistance to
remove glass from body.
Lay glass on felt covered supports. Do not
stand on edge. Any chipping of glass edge
may develop into cracks.
13.Collect screen support blocks.

BODY DIMENSIONS
BODY DIMENSIONS 77-1-3
Dimensional Illustrations
X,Y,Z Dimensional Information
Front end dimensional information
No. Description X Y Z
1 Front damper large hole 977 (38.464) 578.5 (22.775) 718.5 (28.287)
2 Front damper, inboard fixing hole 975.4 (38.401) 514.9 (20.271) 693.7 (27.311)
3 Wing, front fixing 605 (23.818) 669 (26.338) 806 (31.732)
4 Wing, rear fixing, 1220 (48.031) 690 (27.165) 848.2 (33.393)
5 Outboard headlamp fixing hole 465 (18.307) 615 (24.212) 788 (31.023)
6 Inboard headlamp fixing hole 377 (14.842) 485 (19.094) 772 (30.393)
7 Bonnet locking platform, jig location hole 390 (15.354) 445 (17.519) 765 (30.118)
8 Sidemember, jig location hole 500 (19.685) 446 (17.559) 388 (15.275)
9 Headlamp mounting panel, jig location hole 239 (9.409) 536 (21.102) 335 (13.188)
10 Front valance, jig location hole 540 (21.259) 671.7 (26.444) 525 (20.669)

BODY DIMENSIONS
BODY GAPS AND PROFILES 77-1-17
BODY GAPS AND PROF ILE S
Gap and Profile Measurements
The following information is to be used as a guide to assist the technician in refitting exterior body panels and trim
items so as to achieve a correctly aligned vehicle.
Measurements shown are in millimeters and inches. The measurements shown in brackets are in inches.
Gap a - Bonnet to headlamp. Even gaps side to side, tolerance ± 1.0 mm (0.040).
Gap b - Bonnet to bumper overrider. Even gaps side to side, tolerance ± 1.0 mm (0.040).
Gap c - Headlamp to bumper overrider. Visually even gaps within 2.0 mm (0.080).