Roof assembly - 5 door
Remove
1.Disconnect battery earth lead.
2.Disconnect alternator.
3.Disconnect all ECUs.
4.Remove tail door glass upper finisher.
5.Remove LH and RH roof panel finishers.
+ EXTERIOR FITTINGS, REPAIRS,
Moulding - roof - 5 door.
6.Remove headlining.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Headlining - 5 door.
7.If applicable, remove sunroof.
+ SUNROOF, REPAIRS, Sun/sliding
roof - complete - front - 5 door.
8.Remove aerial.
+ IN CAR ENTERTAINMENT,
REPAIRS, Aerial - manual - 5 door.
9.Remove windscreen.
+ SCREENS, REPAIRS, Windscreen.
Repair
1.Remove existing panel(s), prepare panel joint
faces and install new panel(s) in accordance
with Panel Replacement Procedure. Punch or
drill holes in new panel for plug welding as
shown. Refit
1.Fit windscreen.
+ SCREENS, REPAIRS, Windscreen.
2.Fit aerial.
+ IN CAR ENTERTAINMENT,
REPAIRS, Aerial - manual - 5 door.
3.If applicable, fit sunroof.
+ SUNROOF, REPAIRS, Sun/sliding
roof - complete - front - 5 door.
4.Fit headlining.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Headlining - 5 door.
5.Fit LH and RH roof panel finishers.
+ EXTERIOR FITTINGS, REPAIRS,
Moulding - roof - 5 door.
6.Fit tail door glass upper finisher.
7.Connect all ECUs.
8.Connect alternator.
9.Connect battery earth lead.
SECURITY
REPAIRS 86-4-5
Module (ECU) - volumetric - alarm
system - 5 door - without sunroof
$% 86.77.29
Remove
1.Remove LH rear quarter upper trim casing.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - rear quarter - upper
- 5 door.
2.Remove LH 'A' post upper finisher.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim finisher - 'A' post - upper -
renew.
3.Release front and rear LH door seals.
4.Remove screw covers and screws from both
LH grab handles and remove grab handles.
5.Remove LH sun visor.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Sun visor.6.Remove trim stud securing forward edge of
headlining.
7.Remove 2 trim studs securing centre of
headlining.
SECURITY
REPAIRS 86-4-7
Refit
1.Fit volumetric sensor and secure with screws.
2.Connect multiplug to sensor.
3.Raise headlining and secure with trim studs.
4. Up to 04MY: Position front interior lamp and
connect multiplug.
5. Up to 04MY: Fit Torx bolts securing interior
lamp and tighten to 6 Nm (4.4 lbf.ft).
6. Up to 04MY: Fit lens to front interior lamp.
7. From 04MY: Position front interior lamp and
connect multiplug.
8. From 04MY: Fit and secure front interior lamp
to headlining.
9.Position 'B/C' post upper finisher and secure
with clips.
10.Fit sun visor.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Sun visor.
11.Fit grab handles, tighten screws and fit screw
covers.
12.Fit 'A' post upper finisher.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim finisher - 'A' post - upper -
renew.
13.Fit rear quarter upper trim casing.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - rear quarter - upper
- 5 door.
14.Secure front and rear door seals.
Module (ECU) - volumetric - alarm
system - 5 door - with sunroof
$% 86.77.29
Remove
1.Release front and rear door aperture seals.
2.Remove 'A' post upper finishers.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim finisher - 'A' post - upper -
renew.
3.Remove screw covers, remove 6 screws
securing front and both rear grab handles and
remove grab handles.
4.Remove grab handle blanking plugs.
