2001 LAND ROVER FREELANDER heater

STEERING
REPAIRS 57-19
Refit
1.Position cable, align to heater and steering
column bracket and secure in retaining clips.
2.Align key interlock cable to column lock and
tighten union to 4 Nm (3 lbf.ft).
3.Fit height adjuster clamp bolt and tighten nut to
10 Nm (7.5 lbf.ft). Ensure bolt and plastic stop
are correctly located in slot in column bracket.
4.Fit height adjuster lever and tighten bolt 12 Nm
(9 lbf.ft). Ensure lever is in the fully up position
before tightening bolt. Hold clamp bolt nut to
prevent nut rotation.
5.Connect cable to interlock mechanism.
6.Check key interlock cable adjustment.

+ STEERING, ADJUSTMENTS, Cable
- key interlock - adjust.
7.Fit steering column nacelle.

+ STEERING, REPAIRS, Nacelle -
column.
8.Fit front console.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Console - front - up to 04MY.
9.Connect battery earth lead.
Column assembly - inner & outer
$% 57.41.01
Remove
1.Disconnect battery earth lead.
2.Remove steering column multi purpose switch.

+ LIGHTING, REPAIRS, Switch -
combined direction indicator/headlight/
horn.
3.Disconnect multiplugs from ignition switch and
passive coil.
4.Remove 2 screws securing steering column
aperture trim and remove trim.

RESTRAINT SYSTEMS
75-16 REPAIRS
8.Disconnect SRS connector from airbag
module.
9.Remove airbag module.
WARNING: Store the airbag module with the
deployment side uppermost. If it is stored
deployment side down, accidental
deployment will propel the airbag module
with enough force to cause serious injury.
Refit
1.Position airbag module and connect SRS
connector to airbag module.
NOTE: If the airbag module is to be replaced,
the bar code of the new module must be
recorded.
2.Fit airbag to fascia and tighten Torx screws to
10 Nm (7 lbf.ft).
3.Align lower finisher to bracket.
4.Fit 4 screws securing lower finisher bracket.
5.Fit and secure lower finisher clips
6.Fit 2 screws securing airbag module to fascia.
7.Connect battery leads, earth lead last.
Diagnostic control unit (DCU)
$% 76.74.06
Remove
WARNING: It is imperative that before any
work is undertaken on the SRS system the
appropriate information is read thoroughly.
1.Make the SRS system safe.

+ GENERAL INFORMATION,
Supplementary restraint system
precautions.
2.Remove heater assembly.

+ HEATING AND VENTILATION,
REPAIRS, Heater unit.
3.Disconnect multiplug from DCU.
4.Remove 3 Torx bolts securing DCU to body and
remove DCU. Discard Torx bolts.
Refit
1.Fit DCU to body and secure with new bolts.
Tighten bolts to 9 Nm (7 lbf.ft).
2.Connect multiplug to DCU.
3.Fit heater assembly.

+ HEATING AND VENTILATION,
REPAIRS, Heater unit.
4.Connect battery leads, earth lead last.

DOORS
76-1-8 REPAIRS
Rubber/felt - glass channel - front door
$% 76.31.13
Remove
1.Remove exterior mirror.

+ EXTERIOR FITTINGS, REPAIRS,
Mirror - exterior - electric.
2.Lower door glass.
3.Remove inner seal.
4.Carefully release seal from door flange, starting
from the cheater panel, working along the waist
rail and around the door flange.Refit
1.Lubricate corners of seal with soapy water.
CAUTION: This seal assembly uses an
internal metal former. Take care not to bend
the seal during fitment, or the former will
become kinked.
2.Starting at the rearmost top corner of the glass
aperture, seat the seal onto the flange,
ensuring that the radius of the seal matches the
door profile.
3.Secure seal to flange across cantrail and down
'A' post.
4.Secure seal in corner at base of 'A' post.
5.Carefully pull 'B' post length of seal away from
flange until bottom corner is just clear of flange,
seal will then locate over flange. Ensure seal
has not become twisted. Starting from the top,
push the seal onto the flange.
NOTE: The bottom radius should match the
door profile.
6.Secure the seal to the bottom flange by rotating
the seal onto the flange and pushing evenly on
its length along the waist rail.
7.Fit inner seal.
8.Raise and lower glass to check seal fit.
9.Fit exterior mirror.

+ EXTERIOR FITTINGS, REPAIRS,
Mirror - exterior - electric.

DOORS
76-1-10 REPAIRS
Glass - tail door
$% 76.31.20
Remove
1.Remove tail door plastic sheet.

+ DOORS, REPAIRS, Plastic sheet -
tail door.
2.Disconnect 2 Lucars from heater element.
3.Lower screen to access clamp bolts.
4.Loosen both clamp bolts, release and remove
rear screen.Refit
1.Position screen to door and align in clamps
using timing marks on screen.
2.Ensure glass is fully pushed down in clamp
closest to door hinge, then tighten clamp bolt.
3.Position screen horizontally by lifting clamp
closest to door latch so that screen heater
element is aligned with waist seal.
4.Tighten clamp bolts to 8 Nm (6 lbf.ft).
5.Raise screen and connect Lucars to screen
heater element.
6.Ensure a 5mm equal gap exists between
screen and both 'E' post finishers. If required,
adjust screen again using timing marks.
7.Loosen lower adjuster lock nuts.
8.Loosen pre-load screws so screen clears seal.
9.Adjust pre-load screws until screen is just in
contact with seal.
10.Adjust pre-load screws until screen applies a
1mm pre-load on seal.
11.Ensure there is full screen to seal contact.
12.Lower glass and tighten lock nuts to 14 Nm (10
lbf.ft).
13.Recheck pre-load.
14.Raise and lower screen to confirm correct
alignment.
15.Fit tail door plastic sheet.

+ DOORS, REPAIRS, Plastic sheet -
tail door.

DOORS
76-1-14 REPAIRS
Trim casing - front door - 3 door
$% 76.34.01
Remove
1.Release cheater panel from front door.
2.Disconnect Lucars and remove cheater panel.
3.Remove door pull centre trim.
4.Remove 2 screws securing door pull and
remove door pull.
5.Remove screw securing door handle
escutcheon to door and remove escutcheon.6.Remove 6 Torx screws securing door casing,
release casing from 3 studs and sill button and
remove casing.
7.Remove 6 speed nuts securing speaker grill
and remove speaker grill.
NOTE: Do not carry out further dismantling if
component is removed for access only.
8.Remove 3 casing studs.
9.Remove sill button guide.
Refit
1.Position speaker grill and secure with speed
nuts.
2.Fit sill button guide.
3.Fit casing studs.
4.Position casing to door, locate sill button and
secure in studs.
5.Fit and tighten Torx screws.
6.Fit escutcheon to door handle and secure with
screw.
7.Fit door pull and secure with screws.
8.Fit door pull centre trim.
9.Connect Lucars to cheater panel and fit cheater
panel.

DOORS
REPAIRS 76-1-15
Trim casing - front door - 5 door - up to
04MY
$% 76.34.01
Remove
1.Release cheater panel from front door.
2.Disconnect Lucars from tweeter speaker.
3.Remove cheater panel.
4.Remove screw securing door handle
escutcheon to door and remove escutcheon.5.Remove 2 screws from door pull.
6.Remove 5 screws from door pocket.
7.Release 7 trim studs and remove casing.
NOTE: Do not carry out further dismantling if
component is removed for access only.
8.Remove 7 trim studs from casing.
9.Remove 4 Torx screws securing door pocket to
trim casing and remove pocket.
10.Remove 4 Torx screws securing door pull to
trim casing and remove door pull.
11.Remove 4 Torx screws securing door speaker
grille to trim casing and remove grille.
12.Release retainer and remove sill button guide.

DOORS
76-1-16 REPAIRS
Refit
1.Fit sill button guide to trim casing and secure
with retainer.
2.Fit speaker grille to trim casing and secure with
Torx screws.
3.Fit door pull to trim casing and secure with Torx
screws.
4.Fit door pocket to trim casing and secure with
Torx screws.
5.Fit trim studs to casing.
6.Fit trim casing to door and secure trim studs.
7.Fit screws to door pull and door pocket.
8.Fit door release escutcheon and secure with
screw.
9.Position cheater panel, connect Lucars to
tweeter speaker and fit cheater panel.
Trim casing - front door - 5 door - from
04MY
$% 76.34.01
Remove
1.Carefully release window lift switch pack from
door trim casing.
2.Disconnect 3 multiplugs from window lift switch
pack and remove switch pack.
M76 4698

EXTERIOR FITTINGS
76-2-4 REPAIRS
Panel - underbelly
$% 76.10.50
Remove
1.Raise front of vehicle.
WARNING: Do not work on or under a
vehicle supported only by a jack. Always
support the vehicle on safety stands.
2.Remove 2 screws securing bumper valance to
underbelly panel brackets.
3.Remove 4 screws securing wheel arch liners to
bumper valance, if fitted.
4.Remove 2 bolts securing rear of underbelly
panel.
5.Remove 6 bolts securing underbelly panel
frame.
6.Remove underbelly panel.
Refit
1.Position underbelly panel.
2.Fit bolts securing underbelly panel frame and
tighten to 45 Nm (33 lbf.ft).
3.Fit bolts securing rear of underbelly panel and
tighten to 8 Nm (6 lbf.ft).
4.Fit and tighten screws securing wheel arch
liners to bumper valance, if fitted.
5.Fit and tighten screws securing bumper
valance to brackets.
6.Remove stands and lower vehicle.
Mirror - exterior - electric
$% 76.10.57
Remove
1.Remove cheater panel.
2. Up to 04MY:Disconnect 2 Lucars from tweeter
and place cheater panel aside.From 04MY:
Disconnect multiplug from tweeter and position
cheater panel aside.
3.Disconnect multiplug from mirror.
4.Support mirror and remove 2 Torx screws.
From 04MY: Remove additional Torx screw.
5.
6.Remove exterior mirror.
7.Collect clamping plate.
Refit
1.Position mirror, locate clamping plate, fit and
tighten Torx screws to 6 Nm (4.5 lbf.ft).
2.Connect multiplug to mirror.
3. 04MY: Connect multiplug to tweeter.
4.Connect Lucars to tweeter in cheater panel.
5.Fit cheater panel to door.