2001 LAND ROVER FREELANDER fuel filter

FUEL DELIVERY SYSTEM - PETROL
19-2-4 ADJUSTMENTS
Fuel system - depressurise - K1.8
$% 19.50.02
Check
1.Position absorbent cloth around fuel feed pipe
connection to collect spillage.
WARNING: The spilling of fuel is
unavoidable during this operation. Ensure
that all necessary precautions are taken to
prevent fire and explosion.
2.Disconnect fuel feed hose from fuel rail.
3.Connect feed hose to fuel rail once pressure
has relieved.
Fuel system - pressure test - KV6 - Non
NAS
$% 19.50.13
Check
1.Remove engine acoustic cover.

+ ENGINE - K SERIES KV6, REPAIRS,
Cover - engine acoustic.
2.Position absorbent cloth around fuel feed pipe
connection to collect spillage.
WARNING: Fuel vapour is highly flammable
and in confined spaces is also explosive
and toxic. Always have a fire extinguisher
containing foam, CO
2, gas or powder close
at hand when handling or draining fuel.
3.Disconnect fuel inlet hose from fuel rail pipe.
4.Connect adaptor LRT-19-013, to pressure
gauge LRT-19-004 .
5.Position pressure gauge LRT-19-004, connect
to fuel inlet hose and to fuel rail pipe, securing
pressure gauge hose to fuel rail pipe with clip.
6.Start engine. Pressure at idle = 3.4 bar. If
pressure below 3.4 bar suspect the following in
order: fuel hoses, filter, regulator and pump.
7.Stop engine.
8.Release clip and disconnect LRT-19-004
pressure gauge from fuel inlet hose and fuel rail
pipe.
9.Disconnect adaptor LRT-19-013 from LRT-19-
004 pressure gauge.
10.Connect fuel inlet hose to fuel rail pipe.
11.Fit engine acoustic cover.

+ ENGINE - K SERIES KV6, REPAIRS,
Cover - engine acoustic.
M19 3247A
LRT-19 - 013
LRT -19- 004

FUEL DELIVERY SYSTEM - PETROL
ADJUSTMENTS 19-2-5
Fuel system - pressure test - KV6 - NAS
$% 19.50.13
Remove
1.Remove acoustic cover.

+ ENGINE - K SERIES KV6, REPAIRS,
Cover - engine acoustic.
2.Position absorbent cloth beneath fuel rail.
WARNING: Fuel vapour is highly flammable
and in confined spaces is also explosive
and toxic. Always have a fire extinguisher
containing foam, CO
2, gas or powder close
at hand when handling or draining fuel.
3. Up to 03MY: Remove nut and bolt securing coil
and position coil aside.
4.Connect adaptor LRT-19-006, to pressure
gauge LRT-19-004 .
5.Remove schraeder valve cap.
6.Connect pressure gauge to fuel rail schraeder
valve.
7.Start engine. Pressure at idle = 3.4 bar. If
pressure is below 3.4 bar, suspect the following
in order: fuel hoses, filter, regulator and pump.
Refit
1.Stop engine.
2.Disconnect pressure gauge LRT-19-006 and
adapter LRT-19-004 from fuel rail.
3. Up to 03MY: Fit and tighten nut and bolt
securing coil.
4.Fit acoustic cover.

+ ENGINE - K SERIES KV6, REPAIRS,
Cover - engine acoustic.
Fuel system - pressure test - K1.8
$% 19.50.13
Check
1.Disconnect battery earth lead.
2.Position absorbent cloth beneath fuel pipe to
catch spillage.
WARNING: The spilling of fuel is
unavoidable during this operation. Ensure
that all necessary precautions are taken to
prevent fire and explosion.
3.Disconnect fuel pipe from inlet manifold.
4.Connect LRT-19-004A to manifold and fuel
pipe.
Note:: LRT-19-004X can be used as an
alternative.
5.Connect battery earth lead.
6.Start engine. Pressure at idle = 3.6 bar ± 0.2
bar.
7.Stop engine. If pressure is out of tolerance
suspect the following in order: fuel hoses, filter
and pump.
8.Remove plug, reconnect vacuum hose and
secure hose with clip.
9.Disconnect battery earth lead.
10.Disconnect LRT-19-004A from fuel pipe and
inlet manifold.
11.Connect fuel pipe to manifold.
12.Connect battery earth lead.
LRT - 19 -004A
M19 3675

FUEL DELIVERY SYSTEM - PETROL
19-2-28 REPAIRS
Filter - main
$% 19.25.02
Remove
1.Disconnect battery earth lead.
2.Remove sender unit.

+ INSTRUMENTS, REPAIRS, Sender
unit - fuel tank gauge.
3.Disconnect 2 Lucars from top of pump unit
assembly.
4.Release 3 slots in top of pump unit assembly
from lugs in base.
5.Carefully manoeuvre top of pump unit
assembly away from base, ensuring that fuel
feed hose does not become strained.
6.Collect compression spring from fuel filter.
7.Carefully release 3 sprag clips securing fuel
filter.8.Release fuel filter from inlet and outlet
connections.
9.Remove fuel filter.
10.Collect 'O' rings.
Refit
1.Lubricate NEW 'O' rings with silicone grease
and fit to ports.
2.Carefully fit fuel filter to ports and push fully
home, ensuring that sprag clips engage fully.
WARNING: Ensure earthing spring fitted to
fuel pressure regulator is correctly located.
3.Position spring to fuel filter recess and engage
in top location.
WARNING: Ensure that filter earthing tag is
correctly located to contact the base of fuel
filter.
4.Engage pump top to base, ensuring that slots
engage correctly with lugs.
WARNING: During refit, ensure that all
electrical connections are made correctly.
Earth tag on fuel pump negative terminal
must not become distorted.
5.Fit sender unit.

+ INSTRUMENTS, REPAIRS, Sender
unit - fuel tank gauge.
6.Connect battery earth lead.

BRAKES
REPAIRS 70-17
14.Check wheel cylinder pistons for freedom of
movement.
15.Check brake adjuster threads, nut and
handbrake linkage for wear. Renew if
necessary.
16.Check condition of return springs and renew if
necessary.
17.Ensure brake adjuster is fully off.
Refit
1.Position adjuster and expander to brake shoes
and fit return springs.
2.Smear brake shoe contact points with Molykote
111 grease.
3.Remove elastic band from wheel cylinder.
4.Manoeuvre brake shoes around rear hub and
locate to abutment and wheel cylinder.
5.Fit brake shoe retaining pins and secure with
clips.
6.Connect hand brake cable to brake shoe lever.
7.Fit brake drum.

+ BRAKES, REPAIRS, Drum - rear.
8.Apply brake pedal a min. of 30 times to ensure
full adjustment of rear brake shoes after
refitting.
9.Fit road wheel(s) and tighten nuts to 115 Nm
(85 lbf.ft).
10.Remove stands and lower vehicle.
Servo assembly - LHD
$% 70.50.01
Remove
1. Td4 models: Remove air cleaner element

+ FUEL DELIVERY SYSTEM - DIESEL,
REPAIRS, Element - air cleaner.
2.Remove brake master cylinder.

+ BRAKES, REPAIRS, Cylinder -
master - tandem - LHD.
3. Td4 models: Remove bolt securing vacuum
reservoir and position reservoir aside.
4.Remove screw securing fuel filter housing to
bracket.
5.Release fuel filter housing from bracket.
6.Release and disconnect vacuum hose from
servo.
7.Remove and discard vacuum hose seal.
8.Release brake pipes from clips on bulkhead.
M70 1089

BRAKES
70-18 REPAIRS
9.Remove clip and clevis pin securing brake
servo push rod to brake pedal.
10.Remove 4 nuts securing servo to body and
remove servo.
11.Remove and discard gasket.Refit
1.Fit new gasket to servo.
2.Position servo to body, fit nuts and tighten in a
diagonal sequence to 22 Nm (16 lbf.ft).
3. Align push rod to brake pedal, fit clevis pin and
secure with new spring clip.
4.Position fuel filter to support bracket and secure
with screw.
5. Td4 models: Fit vacuum reservoir and washer
to mounting bracket, tighten bolt to 10 Nm (7.5
lbf.ft).
6.Fit new vacuum hose seal.
7.Connect vacuum hose to servo.
8.Fit brake master cylinder.

+ BRAKES, REPAIRS, Cylinder -
master - tandem - LHD.
9.Secure brake pipes in retaining clips.
10. Td4 models: Fit air cleaner element.

+ FUEL DELIVERY SYSTEM - DIESEL,
REPAIRS, Element - air cleaner.

PANEL REPAIRS
77-2-34 REPAIRS
26. LH side: Remove LH engine mounting from
body.
27. LH side: On models with Diesel engines,
remove fuel filter.

+ FUEL DELIVERY SYSTEM - DIESEL,
REPAIRS, Filter - main - up to 03MY.
28. LH side: Remove LH front brake pipe.
29. RH side: Remove front bumper RH support
bracket.
30. RH side: Remove windscreen washer
reservoir.

+ WIPERS AND WASHERS, REPAIRS,
Reservoir - washer.
31. RH side: Remove coolant expansion tank.
32. RH side: Remove RH engine mounting from
body.
33. RH side: Remove PAS fluid reservoir.
34. RH side: Remove RH front brake pipe.
35. Driver's side: Remove passenger
compartment fuse box.
36.Remove brake pedal box and brake servo.
37.Remove clutch pedal box.
38.Release vehicle harness from valance and
position aside.
39.Remove treadplate from front door aperture.
Release front carpet and position aside.
40.Remove insulation pads from engine bulkhead.
Repair
1.Remove existing panel(s), prepare panel joint
faces and install new panel(s) in accordance
with Panel Replacement Procedure. Punch or
drill holes in new panel for plug welding as
shown. Refit
1.Fit insulation pads to front and rear sides of
engine bulkhead.
2.Position front carpet and fit treadplate to front
door aperture.
3.Secure vehicle harness to valance.
4. Driver's side: Fit clutch pedal box.
5.Fit brake pedal box and brake servo.
6.Fit passenger compartment fuse box.
7. LH side: Fit LH front brake pipe. Bleed brake
system.
+ BRAKES, ADJUSTMENTS, Brake
bleed.
8. LH side: On models with Diesel engines, fit fuel
filter.

+ FUEL DELIVERY SYSTEM - DIESEL,
REPAIRS, Filter - main - up to 03MY.
9. LH side: Fit LH engine mounting to body.
10. LH side: Fit engine compartment fuse box and
related wiring.
11. LH side: Fit battery carrier. Do not connect
battery earth lead.

+ CHARGING AND STARTING,
REPAIRS, Carrier - battery.
12. LH side: Fit engine compartment fusebox.
13. LH side: Fit ECM.
14. LH side: Fit air intake hose.
15. LH side: Fit air cleaner.
16. LH side: Fit front bumper LH support bracket.
17. RH side: Fit RH front brake pipe. Bleed brake
system.

+ BRAKES, ADJUSTMENTS, Brake
bleed.
18. RH side: Fit PAS fluid reservoir.
19. RH side: Fit RH engine mounting to body.
20. RH side: Fit coolant expansion tank.
21. RH side: Fit windscreen washer reservoir.

+ WIPERS AND WASHERS, REPAIRS,
Reservoir - washer.
22. RH side: Fit front bumper RH support bracket.
23.Fit fascia.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Fascia - up to 04MY.
24.Fit PAS rack.

+ STEERING, REPAIRS, Power
steering rack.
25.Fit front damper.

+ FRONT SUSPENSION, REPAIRS,
Damper.
26.Fit engine and gearbox.

+ ENGINE - K SERIES KV6, REPAIRS,
Engine and automatic gearbox - up to 03MY.
27.Fit front suspension rear beam.
28.Fit front wing.

+ EXTERIOR FITTINGS, REPAIRS,
Wing - front.

HEATING AND VENTILATION
REPAIRS 80-21
Fuel pump - fuel burning heater - from
03MY
$% 80.40.40
Remove
1.Disconnect battery earth lead.
WARNING: Fuel vapour is highly flammable
and in confined spaces is also explosive
and toxic. Always have a fire extinguisher
containing foam, CO
2, gas or powder close
at hand when handling or draining fuel.
2.Raise vehicle on lift.
3.Remove 2 bolts securing fuel pump and filter
assembly to body.
4.Lower fuel pump and filter assembly.
5.Disconnect multiplug from fuel burning heater
pump.
6.Position container below fuel pipes to collect
fuel spillage.7.Disconnect fuel pipes from fuel burning heater
pump.
CAUTION: Before disconnecting or
removing components, ensure the
immediate area around joint faces and
connections are clean. Plug open
connections to prevent contamination.
8.Release and remove fuel burning heater pump
from fuel pump and filter assembly.
Refit
1.Clean fuel pipe connections.
2.Fit and secure fuel burning heater pump to fuel
pump and filter assembly.
3.Connect fuel pipes to fuel burning heater pump.
4.Remove container from below fuel pipes.
5.Connect multiplug to fuel burning heater pump.
6.Position fuel pump and filter assembly to body,
fit bolts and tighten to 10 Nm (7 lbf.ft).
7.Lower vehicle on lift.
8.Connect battery earth lead.
M19 3624