2001 LAND ROVER FREELANDER ird

TORQUE WRENCH SETTINGS
06-6
Engine – KV6
TORQUE DESCRIPTION METRIC IMPERIAL
Bearing ladder to cylinder block bolts
†
⇒ Stage 120 Nm 15 lbf.ft
⇒ Stage 2+90 °+90 °
Camshaft carrier to cylinder head bolts
†++10 Nm 7.5 lbf.ft
Camshaft cover to carrier bolts
†9 Nm 7 lbf.ft
Camshaft timing belt cover bolts 4 Nm 3 lbf.ft
Camshaft timing belt front cover backplate to cylinder head bolts
+9 Nm 7 lbf.ft
Camshaft timing belt rear cover backplate to cylinder head bolts
+9 Nm 7 lbf.ft
Camshaft timing belt tensioner bolts 25 Nm 18 lbf.ft
Camshaft timing gear bolts *
⇒ Stage 127 Nm 20 lbf.ft
⇒ Stage 2+90 °+90 °
Camshaft position sensor bracket to camshaft cover bolt 9 Nm 7 lbf.ft
Connecting rod big-end bolts
⇒ Stage 120 Nm 15 lbf.ft
⇒ Stage 2+45 °+45 °
Crankcase (lower) to cylinder block bolts
⇒ M6 bolts
+++25 Nm 7 lbf.ft
⇒ M8 bolts
+++25 Nm 18 lbf.ft
Crankshaft pulley bolt 160 Nm 118 lbf.ft
Crankshaft rear oil seal to cylinder block bolts
* † 8 Nm 6 lbf.ft
Cylinder head bolts
†
⇒ Stage 125 Nm 18 lbf.ft
⇒ Stage 218 lbf.ft 18 lbf.ft
⇒ Stage 325 Nm 18 lbf.ft
⇒ Stage 4+180 °+180 °
Drain plug to sump 25 Nm 18 lbf.ft
Drive plate to crankshaft bolts
†
⇒ Stage 1
⇒ Stage 225 Nm
100 Nm18 lbf.ft
74 lbf.ft
Earth lead to RH camshaft cover bolt 9 Nm 7 lbf.ft
Engine front mounting plate to cylinder block and IRD bracket
⇒ M10 bolt - No. 1 on tightening sequence 25 Nm 18 lbf.ft
⇒ M10 bolt - No. 5 on tightening sequence 45 Nm 33 lbf.ft
⇒ M12 bolts85 Nm 63 lbf.ft
Engine mounting bracket to engine front plate bolts 45 Nm 33 lbf.ft
Engine mounting (LH) to body bolts 45 Nm 33 lbf.ft
Engine mounting bracket (LH) to gearbox bracket through bolt 85 Nm 63 lbf.ft
Engine mounting bracket (LH) to gearbox bracket through bolt 100 Nm 74 lbf.ft
Engine steady (lower) to sump bracket and subframe bolts 100 Nm 74 lbf.ft
Engine steady (upper RH) to body bolts 100 Nm 74 lbf.ft
Engine steady (upper RH) to top arm bolt 100 Nm 74 lbf.ft
Fuel rail to inlet manifold bolts 9 Nm 7 lbf.ft
Heat shield (RH rear timing belt) to cylinder head bolts
⇒ M69 Nm 7 lbf.ft
⇒ M825 Nm 18 lbf.ft
Hydramount (RH)85 Nm 63 lbf.ft
Idler pulley to engine front mounting plate Allen bolt 45 Nm 33 lbf.ft

TORQUE WRENCH SETTINGS
06-7
† Tighten in sequence
*New bolts must be fitted
+ Apply sealant, Part No. STC50552 to threads
++ Apply sealant, Part No. STC 4600 to threads
+++ Apply sealant, Part No. STC 50550 to threads
Ignition coils to LH inlet manifold nut and bolts 9 Nm 7 lbf.ft
Ignition plug top coils to spark plug bolts 9 Nm 7 lbf.ft
Inlet manifold to cylinder head nuts and bolts 25 Nm 18 lbf.ft
IRD support bracket to front mounting plate bolts 45 Nm 33 lbf.ft
IRD support bracket to sump bolts 45 Nm 33 lbf.ft
LH mounting to body bolts 48 Nm 35 lbf.ft
LH mounting bracket to gearbox bolts 85 Nm 63 lbf.ft
LH mounting to gearbox bracket through bolt 100 Nm 74 lbf.ft
Oil cooler to sump mounting bracket nuts 25 Nm 18 lbf.ft
Oil cooler pipes to oil filter and oil cooler unions 26 Nm 19 lbf.ft
Oil dipstick tube bracket to cylinder block bolt 9 Nm 7 lbf.ft
Oil pick-up strainer to bearing ladder bolts
+8 Nm 6 lbf.ft
Oil pressure relief valve plug nut
+25 Nm 18 lbf.ft
Oil pressure switch 14 Nm 10 lbf.ft
Oil pump to cylinder block bolts
†
⇒ Stage 1
⇒ Stage 25 Nm
9 Nm4 lbf.ft
7 lbf.ft
PAS pipe to engine front mounting plate bolt 25 Nm 18 lbf.ft
PAS pipe support bracket to RH hydramount nut 85 Nm 63 lbf.ft
Sump to lower crankcase bolts
†++35 Nm 26 lbf.ft
Timing belt cover (front LH and RH) bolts 4 Nm 3 lbf.ft
Timing belt cover (lower) to cylinder block bolts 9 Nm 7 lbf.ft
Timing belt cover (rear LH and RH) bolts 4 Nm 3 lbf.ft
Rear timing belt cover backplate bolts 9 Nm 7.5 lbf.ft
Top arm to RH hydramount nut 85 Nm 63 lbf.ft
Top arm bracket to engine front plate and RH mounting bolts 100 Nm 74 lbf.ft

TORQUE WRENCH SETTINGS
06-17
Manifolds and Exhaust Systems – KV6
TORQUE DESCRIPTION METRIC IMPERIAL
Coolant/breather hose bracket to inlet manifold bolt 9 Nm 6.5 lbf.ft
Exhaust heatshield to exhaust mounting bracket bolts 45 Nm 33 lbf.ft
Exhaust heatshield to IRD housing nut 45 Nm 33 lbf.ft
Exhaust heatshield to lower engine steady mounting bracket bolts 9 Nm 6.5 lbf.ft
Exhaust heatshield to pinion housing nuts 25 Nm 18 lbf.ft
Exhaust flange (LH) to front pipe nuts 50 Nm 37 lbf.ft
Exhaust flange (LH) to front pipe nuts 50 Nm 37 lbf.ft
Exhaust manifold to cylinder head nuts 45 Nm 33 lbf.ft
Exhaust front pipe to manifold flange nuts 50 Nm 37 lbf.ft
Heated Oxygen (HO
2S) sensor 55 Nm 41 lbf.ft
Inlet manifold chamber to inlet manifold bolts 18 Nm 13 lbf.ft
Inlet manifold chamber support brackets to RH camshaft cover bolts 10 Nm 7.5 lbf.ft
Inlet manifold to cylinder head nuts and bolts 25 Nm 18 lbf.ft
Intermediate pipe to front pipe nuts 50 Nm 37 lbf.ft
Intermediate pipe to front pipe nuts 50 Nm 44 lbf.ft
Lower engine steady to subframe bolt 100 Nm 74 lbf.ft
Lower engine steady to sump mounting bolt 100 Nm 74 lbf.ft
RH upper engine steady to body bolt 100 Nm 74 lbf.ft
RH upper engine steady to top arm bolt 100 Nm 74 lbf.ft
Tail pipe clamp nuts 55 Nm 41 lbf.ft

TORQUE WRENCH SETTINGS
06-21
Intermediate Reduction Drive
+ Apply sealant, Part No. STC 4600 to threads
TORQUE DESCRIPTION METRIC IMPERIAL
Drain plug35 Nm 26 lbf.ft
Exhaust heatshield to exhaust mounting bracket 45 Nm 33 lbf.ft
Exhaust heatshield to IRD screws (Td4) 30 Nm 22 lbf.ft
Exhaust heatshield to IRD nut (K1.8 and KV6) 45 Nm 33 lbf.ft
Filler / level plug35 Nm 26 lbf.ft
IRD unit to gearbox bolts 90 Nm 66 lbf.ft
IRD end cover bolts
+30 Nm 22 lbf.ft
IRD support bracket to cylinder block bolt (K1.8) 48 Nm 35 lbf.ft
IRD support bracket to cylinder block bolt (K1.8) 48 Nm 35 lbf.ft
IRD support bracket to IRD bolts (Td4)
⇒ M8
⇒ M1030 Nm
50 Nm22 lbf.ft
37 lbf.ft
IRD support bracket to IRD bolts (K1.8 and KV6) 50 Nm 37 lbf.ft
IRD support bracket to sump (K1.8 and KV6) 88 Nm 65 lbf.ft
Lower engine steady to IRD support bracket bolts 100 Nm 74 lbf.ft
Manifold heatshield to IRD support bracket bolts (K1.8 and KV6) 9 Nm 6.5 lbf.ft
Manifold heatshield to IRD support bracket bolts (K1.8 and KV6) 25 Nm 18 lbf.ft
Manifold heatshield to pinion housing nut (KV6) 45 Nm 33 lbf.ft
Manifold heatshield to IRD (Td4) 30 Nm 22 lbf.ft
Breather pipe bracket screw 9 Nm 7 lbf.ft
Mass damper to pinion housing nuts (K1.8) 25 Nm 18 lbf.ft
Pinion nut150 Nm 111 lbf.ft
Pinion housing nuts 25 Nm 18 lbf.ft
Propeller shaft to IRD flange bolts 40 Nm 30 lbf.ft

TORQUE WRENCH SETTINGS
06-22
Automatic Gearbox – Jatco
†Tighten in sequence.
+ Apply sealant, Part No. STC 4600 to threads
TORQUE DESCRIPTION METRIC IMPERIAL
Air blast cooler assembly to chassis bolts:
⇒ Lower10 Nm 7.5 lbf.ft
⇒ Upper5 Nm 3.5 lbf.ft
Air blast cooler fan cowl to matrix bolts 5 Nm 3.5 lbf.ft
Air blast cooler fan motor to cowl bolts 5 Nm 3.5 lbf.ft
Air blast cooler multiplug mounting bracket nut 10 Nm 7.5 lbf.ft
Air blast cooler pipe union nuts 25 Nm 18 lbf.ft
Crankshaft Position (CKP) Sensor 9 Nm 7 lbf.ft
Closing panel to gearbox panel bolt 10 Nm 7.5 lbf.ft
Drive plate to converter bolts 45 Nm 33 lbf.ft
Earth lead to gearbox housing bolt 25 Nm 18 lbf.ft
Fluid cooler to mounting bracket bolts (KV6) 25 Nm 18 lbf.ft
Fluid cooler mounting bracket bolts (KV6):
⇒ M825 Nm 18 lbf.ft
⇒ M1285 Nm 63 lbf.ft
Fluid cooler mounting bolts (Td4):
⇒ 2 off45 Nm 33 lbf.ft
⇒ 1 off25 Nm 18 lbf.ft
Fluid cooler hoses to gearbox 18 Nm 13 lbf.ft
Fluid cooler hose unions 18 Nm 13 lbf.ft
Fluid pan bolts
† +7 Nm 5 lbf.ft
Gearbox closing plate bolt (Td4) 10 Nm 7.5 lbf.ft
Gearbox drain plug 45 Nm 33 lbf.ft
Gearbox level plug 14 Nm 10 lbf.ft
Gearbox housing to sump 85 Nm 63 lbf.ft
Gearbox to engine bolts 85 Nm 63 lbf.ft
Gearbox mounting bracket bolts 85 Nm 63 lbf.ft
Gearbox mounting through bolt 100 Nm 74 lbf.ft
Inhibitor switch bolts 3 Nm 2.2 lbf.ft
IRD cooling hose retainer bolt (KV6) 25 Nm 18 lbf.ft
IRD support bracket mounting bolts
† (KV6) 50 Nm 37 lbf.ft
IRD support bracket to engine front mounting bracket bolts
† (KV6) 50 Nm 37 lbf.ft
IRD support bracket to sump bolts
† (KV6) 45 Nm 33 lbf.ft
IRD to gearbox bolts (KV6) 80 Nm 59 lbf.ft
Manifold heatshield to IRD support bracket (KV6):
⇒ Bolts9 Nm 7 lbf.ft
⇒ Nut45 Nm 33 lbf.ft
Manifold heatshield to IRD pinion housing nut (KV6) 25 Nm 18 lbf.ft
Selector housing nuts 10 Nm 7.5 lbf.ft
Selector cable trunnion nut 6 Nm 4.5 lbf.ft
Selector lever to gearbox selector shaft nut 25 Nm 18 lbf.ft
Starter motor to gearbox bolts 45 Nm 33 lbf.ft
Torque converter access plate bolts 9 Nm 7 lbf.ft

TORQUE WRENCH SETTINGS
06-23
Driveshafts
1 Tighten with weight of vehicle on suspension
TORQUE DESCRIPTION METRIC IMPERIAL
Adjustable transverse link to subframe nut and bolt
1120 Nm 89 lbf.ft
Adjustable transverse link to subframe nut and bolt
1120 Nm 89 lbf.ft
Fixed transverse link to subframe nut and bolt 120 Nm 89 lbf.ft
Front propeller shaft to IRD flange bolts and nuts 40 Nm 30 lbf.ft
Front propeller shaft to viscous coupling bolt 65 Nm 48 lbf.ft
Handbrake cable clip to subframe bolt 22 Nm 16 lbf.ft
Propeller shaft to IRD flange nuts and bolts 40 Nm 30 lbf.ft
Propeller shaft to rear axle nuts and bolt 65 Nm 48 lbf.ft
Propeller shaft to viscous coupling nuts and bolts 65 Nm 48 lbf.ft
Viscous coupling support bearing bolts 28 Nm 21 lbf.ft

TORQUE WRENCH SETTINGS
06-25
Steering
* Tighten with weight of vehicle on suspension
TORQUE DESCRIPTION METRIC IMPERIAL
Ball joint to steering arm nuts 55 Nm 41 lbf.ft
Coolant rail to cylinder block bolts (KV6) 9 Nm 7 lbf.ft
Gear change linkage to bulkhead bolts (Td4 manual) 25 Nm 18 lbf.ft
Heatshield nuts (KV6) 25 Nm 18 lbf.ft
Interlock cable to column lock union (JATCO) 4 Nm 3 lbf.ft
IRD hose clip bolt (Td4) 25 Nm 18 lbf.ft
Key cable clamp bolt (JATCO) 6 Nm 4.5 lbf.ft
PAS pipe clip to engine lifting eye bolt 10 Nm 7.5 lbf.ft
PAS high pressure pipe clip bolt 8 Nm 6 lbf.ft
PAS fluid pipe bracket bolts 10 Nm 7.5 lbf. ft
PAS outlet hose to pump banjo bolt (KV6 & K1.8) 20 Nm 15 lbf.ft
PAS outlet hose to pump banjo bolt (Td4) 25 Nm 18 lbf.ft
PAS outlet pipe clip bolt 22 Nm 16 lbf.ft
PAS pipe to clamp bolt 22 Nm 16 lbf. ft
PAS pipe to engine front mounting plate bolt (KV6) 25 Nm 18 lbf.ft
PAS pipe support bracket to RH hydramount nut (KV6) 85 Nm 63 lbf.ft
PAS pipe to RH turret clip bolt 10 Nm 7.5 lbf.ft
PAS pump high pressure pipe union 25 Nm 18 lbf.ft
PAS pump pulley bolts 10 Nm 7.5 lbf.ft
PAS pump to mounting bracket bolts (KV6 & K1.8) 25 Nm 18 lbf.ft
PAS pump to mounting bracket bolts (Td4):
⇒ M610 Nm 7.5 lbf.ft
⇒ M825 Nm 18 lbf.ft
PAS pump mounting to cylinder block bolts 45 Nm 33 lbf.ft
PAS rack fluid feed pipe union nut 18 Nm 13 lbf. ft
PAS rack fluid return pipe union nut 22 Nm 16 lbf. ft
PAS rack mounting and clamp to bulkhead bolts 45 Nm 33 lbf. ft
Ram feed pipe union nuts:
⇒ Small (6mm) diameter 18 Nm 13 lbf.ft
⇒ Large (10 mm) diameter 24 Nm 18 lbf.ft
Steering column height adjuster clamp bolt and nut 10 Nm 7.5 lbf.ft
Steering column height adjuster clamp bolt and nut 12 Nm 9 lbf.ft
Steering column bracket side support bolt 10 Nm 7.5 lbf.ft
Steering column lock bolt SHEAR
Steering column to fascia support rail (Nyloc) nuts and bolts 14 Nm 10 lbf.ft
Steering column to PAS rack pinion clamp pinch bolt
132 Nm 24 lbf. ft
Steering wheel nut 45 Nm 33 lbf.ft
Track-rod ends to steering arm nuts 55 Nm 41 lbf.ft
Track-rod end pinch bolt * 28 Nm 21 lbf.ft
Track-rod to rack bolts 100 Nm 74 lbf.ft
Turnbuckle lock nuts 90 Nm 66 lbf.ft

LIFTING AND TOWING
08-1
LIFTING AND TOWING
Jacking
The following instructions must be carried out before
raising the vehicle off the ground:
lUse a solid level surface.
lApply parking brake.
lSelect 1st. gear in main gearbox and ensure
HDC is not selected.
CAUTION: To avoid damage to under body
components of the vehicle, adhere to the
following jacking procedures:
DO NOT POSITION JACKS OR AXLE STANDS
UNDER THE FOLLOWING COMPONENTS:
lBumpers
lBrake or Fuel lines
lExhaust pipe
lSuspension components
lSteering rack and linkages
lFuel tank
lEngine sump
lGearbox
lIRD unit
Jack or support vehicle only on approved jacking
points as detailed in the following illustration:
Front (hydraulic jack) and side (vehicle jack) jacking
pointsSafety stand positions under longitudinal members
Rear (hydraulic jack) and side (vehicle jack) jacking
points
Vehicle jack
The jack provided with the vehicle is only intended to
be used in an emergency, for changing a tyre. Do
NOT use the jack for any other purpose. Refer to the
Owner's Handbook for vehicle jack location points
and procedure. Never work under a vehicle only
supported by the vehicle jack.
Hydraulic jack
A hydraulic jack with a minimum 1500 kg (3,300 lbs)
load capacity must be used.
WARNING: Do not work on or under a vehicle
supported only by a jack. Always support the
vehicle on safety stands.