2001 LAND ROVER FREELANDER sensor

EXTERIOR FITTINGS
REPAIRS 76-2-15
17.Release 2 retaining clips and remove parking
aid sensor from finisher.
18.Remove parking aid sensor finisher from
bumper valance.
19.Repeat above procedure for remaining 3
parking aid sensors.
20.Remove tail lamp speed nuts from bumper
valance.Refit
1.Fit tail lamp speed nuts to bumper valance.
2.Fit and secure parking aid finishers and
sensors to bumper valance.
3.Fit and secure parking aid harness to sensors
and bumpers valance.
4.Fit both rear tail lamps.

+ LIGHTING, REPAIRS, Lamp
assembly - tail.
5.With assistance, position bumper valance to
body.
6.Connect parking aid harness multiplug, fit
retaining clip and secure to body.
7.Align bumper valance to body and secure with
retaining screws and scrivets.
8.Fit Torx screws securing bumper valance to
bumper armature and tighten to 5 Nm (3.7
lbf.ft).
9.Fit tailgate aperture seal to body.
10.Fit luggage compartment carpet retainer and
secure with Torx screws.
11.Fit both mud flap retaining brackets and secure
with screws.
12.Fit rear wheel arch extensions.

+ EXTERIOR FITTINGS, REPAIRS,
Wheelarch extension - rear wing part.
13.Fit both rear fog lamps.

+ LIGHTING, REPAIRS, Lamp
assembly - rear.
14.Fit rear mud flaps.

+ EXTERIOR FITTINGS, REPAIRS,
Mud flap - rear.

HEATING AND VENTILATION
REPAIRS 80-11
Harness - positive temperature co-
efficient (PTC) heater - Td4 models
$% 80.20.06
Remove
1.Disconnect battery earth lead.
2.Remove bolt securing PTC cable from positive
side of battery.
3.Remove ECM from 'E' box.

+ ENGINE MANAGEMENT SYSTEM -
EDC, REPAIRS, Engine control module
(ECM).
4.Disconnect multiplugs from gearbox ECU and
cooling fan sensor5.Release harness from cable ties and release
relays from inner casing.
6.Release and disconnect cooling fan and joint
harness multiplugs.
7.Release 3 harnesses and air duct rubber
sleeve's from housing.
8.Release clips and remove fuse box cover.
9.Remove nut securing ECM housing.
10.Release housing from retaining brackets and
remove.
M80 0557

HEATING AND VENTILATION
REPAIRS 80-13
21.Disconnect 3 Lucar connections from PTC
element.
22.Release cable ties securing PTC harness to
main harness.
23.Remove air intake plenum.

+ HEATING AND VENTILATION,
REPAIRS, Plenum - air intake.
24.Release 2 clips securing PTC harness from
plenum box section.
25.With assistance release 2 grommets from
bulkhead and remove PTC harness from
vehicle.Refit
1.With assistance route PTC harness through
bulkhead and fit grommets.
2.Fit clips securing PTC harness to plenum box
3.Fit air intake plenum.

+ HEATING AND VENTILATION,
REPAIRS, Plenum - air intake.
4.Fit cable ties securing PTC harness to main
bulkhead harness.
5.Connect Lucar connections to PTC element.
6.Fit air duct.
7.Fit RH demister vent duct.
8.Fit fascia.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Fascia - up to 04MY.
9.Connect and secure PTC harness multiplug to
engine harness.
10.Secure PTC harness/relay to bulkhead bracket
11.Fit clip to secure PTC harness to ECM housing
bracket.
12.Fit PTC positive leads to (80 amp) fuse holder,
fit and tighten nuts to 7 Nm (5.2 lbf.ft).
13.Fit (80 amp) fuse cover.
14.Secure PTC harness/relays to ECM housing
bracket.
15.Fit fuse box, ensure harness routing is clear
suspension turret. Tighten nuts to 10 Nm (7
lbf.ft).
16.Fit fuse box cover.
17.Fit 'E' box housing into securing brackets.
18.Fit and tighten nut securing housing.
19.Fit harness and air duct rubber sleeve's to
housing.
20.Fit harness cable tie and secure relay in
housing.
21.Connect and secure joint harness and cooling
fan multiplugs.
22.Connect cooling fan sensor and gearbox ECU
multiplugs.
23.Fit ECM into 'E' box.

+ ENGINE MANAGEMENT SYSTEM -
EDC, REPAIRS, Engine control module
(ECM).
24.Position PTC positive cable to battery and
secure with bolt, tighten to 25 Nm (18 lbf.ft).
25.Connect battery earth lead.

HEATING AND VENTILATION
REPAIRS 80-19
11.Release clip securing air intake hose to FBH,
release clamp from exhaust manifold.
12.Remove 2 bolts securing air intake and exhaust
assembly to FBH and move aside.
Refit
1.Fit exhaust pipe, air intake hose and bracket
assembly to FBH.
2.Fit and tighten bolts to 10 Nm (7.5 lbf.ft).
3.Tighten exhaust pipe clamp to 5 Nm (3.5 lbf.ft).
4.Align air intake hose with mark on casing and
secure with clip.
5.Fit mounting bracket to FBH and tighten bolts to
10 Nm (7.5 lbf.ft).
6.Connect multiplugs to FBH.
7.Fit FBH to body, tighten bolts to 10 Nm (7.5
lbf.ft).
8.Fit coolant hoses to FBH and secure with clips.
9.Fit fuel feed hose to FBH and secure with clip.
10.Refill cooling system.

+ COOLING SYSTEM - Td4,
ADJUSTMENTS, Coolant - drain and refill.
11.Fit front bumper.

+ EXTERIOR FITTINGS, REPAIRS,
Bumper - assembly - front - up to 04MY.
12.Connect battery earth lead.
Sensor - outside temperature (OT)
$% 80.40.31
Remove
1.Remove front bumper.

+ EXTERIOR FITTINGS, REPAIRS,
Bumper - assembly - front - up to 04MY.
2.Disconnect multiplug from OT sensor.
3.Remove OT sensor from mounting bracket,
collect rubber washer and spacer.
Refit
1.Clean OT mounting bracket and sensor.
2.Fit OT sensor to mounting bracket, fit rubber
washer and spacer, connect multiplug.
3.Fit front bumper.

+ EXTERIOR FITTINGS, REPAIRS,
Bumper - assembly - front - up to 04MY.

AIR CONDITIONING
82-14REPAIRS
Sensor - refrigerant pressure
$% 82.20.38
Remove
1.Disconnect battery earth lead.
2.Recover refrigerant from A/C system.

+ AIR CONDITIONING, REFRIGERANT
RECOVERY, RECYCLING AND
RECHARGING, Refrigerant recovery -
recycling and recharge.
3. Td4 & KV6 models: Remove underbelly panel.

+ EXTERIOR FITTINGS, REPAIRS,
Panel - underbelly.
4.Release multiplug from refrigerant pressure
sensor.
WARNING: Under no circumstances should
refrigerant hoses be disconnected without
first discharging the system.
5.Remove refrigerant pressure sensor from A/C
pipe mounting. Use two spanners to avoid
straining A/C pipe mounting.
CAUTION: Before disconnecting or
removing components, ensure the
immediate area around joint faces and
connections are clean. Plug open
connections to prevent contamination.
6.Discard 'O' ring.Refit
1.Clean refrigerant pressure switch and
surrounding area.
2.Fit new 'O' ring to sensor and tighten to 10 Nm
(7.5 lbf.ft).
3.Fit multiplug to sensor.
4. Td4 & KV6 models: Fit underbelly panel.

+ EXTERIOR FITTINGS, REPAIRS,
Panel - underbelly.
5.Recharge A/C system.

+ AIR CONDITIONING, REFRIGERANT
RECOVERY, RECYCLING AND
RECHARGING, Refrigerant recovery -
recycling and recharge.
6.Connect battery earth lead.

CHARGING AND STARTING
86-1-16 REPAIRS
Starter motor - KV6
$% 86.60.01
Remove
1.Remove battery carrier.

+ CHARGING AND STARTING,
REPAIRS, Carrier - battery.
2.Release starter motor solenoid terminal cover,
remove nut securing battery lead to solenoid
and disconnect battery lead.
3.Disconnect Lucar connector from starter
solenoid.
4.Remove 3 bolts securing starter motor to
gearbox noting that the LH bolt also secures
the mounting bracket for the CKP sensor
multiplug.
5.Manoeuvre and remove starter motor.Refit
1.Clean starter motor and mating face on
gearbox.
2.Position starter motor to gearbox, align CKP
sensor multiplug bracket, fit and tighten bolts to
45 Nm (33 lbf.ft).
3.Connect battery lead to solenoid terminal, fit
nut and tighten to 13 Nm (9.5 lbf.ft). Secure
terminal cover.
4.Connect Lucar connector to starter solenoid.
5.Fit battery carrier.

+ CHARGING AND STARTING,
REPAIRS, Carrier - battery.

SECURITY
REPAIRS 86-4-3
Immobilisation - electronic control unit
(ECU) -
$% 86.77.07
Remove
1.Disconnect battery earth lead.
2.Remove fascia.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Fascia - up to 04MY.
3.Remove 2 plastic nuts securing immobilisation
ECU and disconnect multiplug. Remove
immobilisation ECU.
Refit
1.Connect multiplug to immobilisation ECU.
2.Position ECU, fit and tighten 2 plastic nuts.
3.Fit fascia.

+ INTERIOR TRIM COMPONENTS,
REPAIRS, Fascia - up to 04MY.
4.Connect battery earth lead.
5.Initiate using TestBook/T4.
Sensor - volumetric - alarm system - 3
door
$% 86.77.29
Remove
1.Remove roof lamp lens.
2.Remove 2 screws, release roof lamp and
disconnect multiplug.
3.Release headlining rear finisher from roof panel
and remove finisher.
M86 5633

SECURITY
86-4-4 REPAIRS
4.Release door aperture seals to release
headlining.
5.Release 3 studs securing rear edge of
headlining to roof panel.
6.Remove 4 screws securing headlining to 'B'
posts.
7.Release 2 studs securing sides of headlining to
body.
8.Lower front edge of headlining.
9.Release sun roof seal.
10.Remove 2 screws from volumetric sensor.
11.Disconnect multiplug from volumetric sensor
and remove.Refit
1.Position volumetric sensor and connect
multiplug.
2.Fit sensor and secure with screws.
3.Fit headlining to 'B' posts and secure with
screws.
4.Secure headlining behind rear vent rubbers.
5.Fit headlining rear finisher.
6.Fit door aperture seals.
7.Fit headlining to sun roof seal.
8.Position roof lamp and connect multiplug.
9.Fit roof lamp and secure with screws.
10.Fit lens to roof lamp.