Page 591 of 1007

RESTRAINT SYSTEMS
75-10 REPAIRS
5.Fit and secure seat belt pre-tensioner to LRT-
86-007/02.
6.Connect deployment tool fly lead LRT-86-003/
04 to seat belt pre-tensioner.
7.Connect deployment tool LRT-86-003 to
deployment tool fly lead LRT-86-003/04.
8.Connect deployment tool LRT-86-003 to
battery.
9.Press deployment tool operating button to
deploy seat belt pre-tensioner.
WARNING: Ensure all personnel are at least
15 metres (50 feet) away from the airbag
module.
10.Disconnect deployment tool from battery.
WARNING: During deployment parts of the
airbag module become hot enough to burn
you. Wait 30 minutes after deployment
before touching the airbag module.
11.Disconnect deployment tool fly lead from seat
belt pre-tensioner.
12.Remove seat belt pre-tensioner from holding
tool and place in a sealed bag, ready for
disposal.
13.Wipe down holding tools with a damp cloth and
remove from vice.14.Transport deployed seat belt pre-tensioner to
designated area for incineration.
NOTE: Do not transport deployed SRS
components in the vehicle passenger
compartment.
15. Do not re-use or salvage any parts of the
SRS system.
Page 592 of 1007
RESTRAINT SYSTEMS
REPAIRS 75-11
Stalk - rear seat belt - centre
$% 76.73.98
Remove
WARNING: It is imperative that before any
work is undertaken on the SRS system the
appropriate information is read thoroughly.
WARNING: When removing, testing or
installing a seatbelt pre-tensioner, do not
lean directly over it or block the end of the
piston tube.
WARNING: Always remove the key from the
starter switch, disconnect the vehicle
battery and wait 10 minutes before
commencing work on the SRS system.
1.Remove RH rear seat.
+ SEATS, REPAIRS, Rear seat - RH.
2.Remove 2 screws and remove seat belt reel
cover.3.Remove nut and release seat belt reel.
4.Remove 5 screws and remove both end
covers.
5.Remove 3 Torx bolts and remove squab from
cushion.
Page 593 of 1007
RESTRAINT SYSTEMS
75-12 REPAIRS
6.Release rear of cushion cover from frame.
7.Release sides and front of cushion cover from
frame.
8.Release cover and pad from frame.
9.Remove Torx bolt from seat belt buckle and
remove buckle.Refit
1.Position seat belt and buckle to frame and
tighten to 32 Nm (24 lbf.ft).
2.Fit cover and pad to frame.
3.Fit front and sides of cushion cover to frame.
4.Fit rear of cushion cover to frame.
5.Fit cushion to squab and tighten Torx bolts.
6.Fit end covers and tighten screws.
7.Position seat belt reel in seat squab and tighten
nut to 32 Nm (24 lbf.ft).
8.Fit seat belt reel cover and tighten screws.
9.Fit rear seat.
+ SEATS, REPAIRS, Rear seat - RH.
Page 604 of 1007

RESTRAINT SYSTEMS
REPAIRS 75-23
Pre-tensioner - front seatbelt -
deployment - in-vehicle
$% 76.73.77
These guidelines are written to aid authorised
personnel to carry out the safe deployment and
disposal of seatbelt pre-tensioners when they are still
fitted in the vehicle.
Deploy
WARNING: It is imperative that before any
work is undertaken on the SRS system, the
appropriate information is read thoroughly.
1.Make the SRS system safe.
+ GENERAL INFORMATION, SRS
component manual deployment.
2.Check condition of deployment toolLRT-86–
003 and associated flyleads.
3.Slide seat fully rearwards to access pre-
tensioner harness connector.
4.Disconnect pre-tensioner harness connector.
WARNING: Ensure the deployment tool is
not connected to the battery.
5.Connect deployment tool flylead LRT-86–003–
04 to pre-tensioner connector.
6.Connect deployment tool flylead LRT-86–003–
04 to deployment tool LRT-86–003.
WARNING: Ensure the SRS component to
be deployed is securely fastened to its
mounting.
WARNING: Ensure all personnel are at least
15 metres (50 ft) away from the vehicle.
7.Connect deployment tool LRT-86–003 to
battery.
Page 605 of 1007
RESTRAINT SYSTEMS
75-24 REPAIRS
8.Press deployment tool operating button to
deploy airbag module.
WARNING: A deployed airbag or seatbelt
pre-tensioner is very hot, DO NOT return to
a deployed airbag module until at least 30
minutes have elapsed since deployment.
9.Disconnect flylead LRT-86–003–04 from pre-
tensioner connector and remove pre-tensioner
from seat.
+ RESTRAINT SYSTEMS, REPAIRS,
Pre-tensioner - seat belt - front.
10.Place pre-tensioner in plastic bag and seal bag.
11.Transport deployed pre-tensioner to
designated area for incineration.
NOTE: Do not transport deployed SRS
components in the vehicle passenger
compartment.
12.Scrap all remaining parts of the seat belt and
SRS system. DO NOT re-use or salvage any
parts of the seat belt and SRS system.
Page 663 of 1007

INTERIOR TRIM COMPONENTS
76-3-2 REPAIRS
Trim casing - rear quarter - lower - 5 door
$% 76.13.12
Remove
1.Release rear seat squab and fold seat forward.
2.Remove Torx bolt securing rear seat belt lower
fixing to body and position seat belt aside.
3.Release load space lamp from trim casing.
4.Disconnect 2 Lucars and remove load space
lamp.
5.Remove 2 screws securing casing to load
space carpet retainer.
6.Release 4 turn buckles securing trim casing.
7.Release trim casing from 5 retaining clips.
8.Remove loadspace side trim casing.
9.Remove 5 retaining clips from trim casing.Refit
1.Fit retaining clips to casing.
2.Position casing in loadspace, locate and secure
retaining clips.
3.Fit turn buckles.
4.Fit screws securing casing to carpet retainer.
5.Position load space lamp to casing, connect
Lucars and secure lamp to casing.
6.Position loadspace cover retainer and secure
with screw.
7.Fit loadspace cover and secure in retainers.
8.Position rear seat belt and tighten bolt to 40 Nm
(29 lbf.ft).
9.Reposition rear seats.
Page 664 of 1007

INTERIOR TRIM COMPONENTS
REPAIRS 76-3-3
Trim casing - rear quarter - upper - 3 door
$% 76.13.13
Remove
1.Remove rear quarter lower casing.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - rear quarter - lower
- 3 door.
2.Remove body rear side casing.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - body side - rear - 3
door.
3.Remove screw and release rear vent catch.
4.Remove seat belt access cover from upper
casing.
5.Release 4 clips securing upper casing to body
and remove casing.
6.Remove 4 retaining clips from trim casing.Refit
1.Fit retaining clips to casing.
2.Position trim casing, align seat belt and secure
casing retaining clips.
3.Fit seat belt access cover.
4.Position rear vent sealing rubber to trim casing.
5.Position rear vent catch and tighten screw.
6.Fit body rear side trim casing.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - body side - rear - 3
door.
7.Fit rear quarter lower casing.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Trim casing - rear quarter - lower
- 3 door.
Page 667 of 1007
INTERIOR TRIM COMPONENTS
76-3-6 REPAIRS
Trim finisher - 'B/C' post - upper - renew
$% 76.13.28
Remove
1.Remove seat base finisher.
+ SEATS, REPAIRS, Finisher - seat
base - front - each.
2.Remove Torx bolt securing rear seat belt lower
fixing to body and position seat belt aside.
3.Release finisher from 6 retaining clips and
remove finisher.
NOTE: Do not carry out further dismantling if
component is removed for access only.4.Remove 6 retaining clips from finisher.
5.Remove seat belt slide.
Refit
1.Fit seat belt slide to finisher.
2.Fit retaining clips to finisher.
3.Position finisher and engage retaining clips.
4.Position seat belt lower mounting, fit Torx bolt
and tighten to 40 Nm (29 lbf.ft).
5.Fit seat base finisher.
+ SEATS, REPAIRS, Finisher - seat
base - front - each.