Page 975 of 1007
IN CAR ENTERTAINMENT
86-6-12 REPAIRS
Coaxial lead - extension
$% 86.50.65
Remove
1.Remove radio.
+ IN CAR ENTERTAINMENT,
REPAIRS, Radio - up to 04MY.
2.Disconnect coaxial link lead from aerial lead.
3.Release coaxial link lead from harness.
4.Remove coaxial link lead.
Refit
1.Fit coaxial link lead and secure to harness.
WARNING: Ensure link lead does not foul
control pedals or steering column.
2.Connect link lead to aerial lead.
3.Fit radio.
+ IN CAR ENTERTAINMENT,
REPAIRS, Radio - up to 04MY.
Page 976 of 1007

HARNESSES
REPAIRS 86-7-1
HARNESSES REPAIRS
Fuse box - passenger compartment
$% 86.70.01
Remove
1.Disconnect battery earth lead.
2.Open glove box.
3.Remove hinge pins and lid.
4.Remove fuse box cover.
5.Remove relays from fuse box mounting plate.
6.Remove bolt securing fuse box mounting plate
to steering column bracket.
7.Remove 2 bolts securing mounting plate to
body.
8.Remove 2 bolts securing fuse box to mounting
plate.
9.Disconnect 3 multiplugs from CCU in rear of
fuse box.
10.Release fusebox and disconnect 8 multiplugs.
11.Remove fusebox.
12.Remove fuses and relays from fuse box.Refit
1.Identify and fit fuses.
2.Fit relays.
3.Fit fuse box.
4.Connect multiplugs to fusebox.
5.Connect multiplugs to CCU.
6.Fit bolts securing fuse box to mounting plate
and tighten to 8 Nm (6 lbf.ft).
7.Fit bolts securing fuse box mounting plate to
body and tighten to 8 Nm (6 lbf.ft).
8.Fit relays to mounting plate.
9.Fit fuse box cover.
10.Fit glove box lid and hinge pins.
11.Close lid.
12.Connect battery earth lead.
Page 981 of 1007
HARNESSES
86-7-6 REPAIRS
53.Release fuse box, disconnect 11 multiplugs
and remove fuse box.
54.Disconnect multiplug from steering column
switch.
55.Release harness clip from steering column.
56.Disconnect multiplug from throttle position
sensor.
57.Disconnect multiplugs from brake light switch
and brake pedal position switch.58.Disconnect multiplug from airbag ECU.
59.Remove airbag ECU securing bolt and release
earth lead.
60.Remove nut from earth header and release
header from floor tunnel.
Page 982 of 1007
HARNESSES
REPAIRS 86-7-7
61.Disconnect heated oxygen sensor multiplug.
62. Automatic gearbox only: Disconnect
multiplugs from gear selector.
63.Disconnect multiplug from accelerometer.
64. Manual gearbox only: Disconnect multiplug
from gear lever hill descent switch.
65.Disconnect Lucar from handbrake switch.
66.Release 2 relays from bracket and remove
bracket.
67.Release 4 clips securing harness to air ducting.
68.Remove nut from rear heater ducting and
remove ducting.
69.Remove 4 nuts securing steering column to
bracket and lower column.
70.Remove face level vent ducting to access main
harness clips.71.Disconnect multiplug from window lift ECU.
72.Remove nut securing earth header to RH 'A'
post and release header.
73.Release multiplugs and earth header from LH
lower 'A' post.
Page 985 of 1007

HARNESSES
86-7-10 REPAIRS
90.Remove 4 screws from rear bumper lamps,
release lamps and disconnect multiplugs.
91.Release harness clips and pull harness into
luggage compartment.
92.Release main harness retaining clips and pull
harness into vehicle interior.
93.Remove main harness.Refit
1.Lay main harness in vehicle.
2.Locate rear section and secure in retaining
clips.
3.Feed harness to rear bumper lamps, secure in
clips and grommets.
4.Connect multiplugs to rear bumper lamps, fit
rear lamps and secure with screws.
5.Fit LH rear earth header and secure with nut.
6.Connect multiplugs to LH tail lamp.
7.Position RH tail lamp and connect multiplugs.
8.Fit RH tail lamp and secure with Torx screws.
9.Fit RH rear earth header and secure with nut.
10.Connect multiplug to towing electrics.
11.Connect rear screen washer tube.
12.Connect tail door harness multiplugs.
13.Connect and fit rear window lift and wash/wipe
relays.
14.Position harness into luggage compartment.
15.Connect both rear ABS speed sensor
multiplugs and secure harness grommets.
16.Connect multiplug to fuel pump.
17.Fit fuel pump access cover and secure with
screws.
18.Fit luggage compartment carpet.
+ INTERIOR TRIM COMPONENTS,
REPAIRS, Carpet - luggage compartment.
19.Connect multiplugs at the base of 'B/C' Posts.
20.Fit all harness clips to interior of vehicle.
21.Fit multiplugs and earth header to LH lower 'A'
post.
22.Fit earth header to RH lower 'A' post.
23.Connect multiplug to window lift ECU.
24.Fit face level vent ducting.
25.Fit steering column to bracket and secure with
nuts.
26.Fit rear heater ducting and secure with nut.
27.Secure harness to rear heater ducting with
clips.
28.Position mounting bracket and secure relays.
29.Connect Lucar to handbrake switch.
30. Manual gearbox only: Connect multiplug to
gear lever hill descent switch.
31.Connect multiplug to accelerometer.
32. Automatic gearbox only: Connect multiplugs
to gear selector.
33.Connect heated oxygen sensor multiplug.
34.Fit earth header to floor tunnel and secure with
nut.
35.Fit earth lead to airbag ECU and secure with
bolt.
36.Connect multiplug to airbag ECU.
37.Connect multiplugs to brake light switch and
brake pedal position switch.
38.Connect multiplug to throttle position sensor.
39.Fit harness clip to steering column.
40.Connect multiplug to steering column switch.
Page 992 of 1007
DRIVER CONTROLS
REPAIRS 86-8-1
DRIV ER CONTROLS REPAIRS
Switch - remote control - audio system
$% 86.50.13
Remove
1.Remove drivers airbag.
+ RESTRAINT SYSTEMS, REPAIRS,
Air bag - steering wheel.
2.Release remote control switch leads and
disconnect multiplug.
3.Remove 2 screws securing remote control
switch and remove switch.
Refit
1.Fit remote control switch and secure with
screws.
2.Connect switch multiplug and fit leads in clip.
3.Fit drivers airbag.
+ RESTRAINT SYSTEMS, REPAIRS,
Air bag - steering wheel.
Switch - park distance control (PDC) -
from 04 MY
$% 86.54.02
Remove
1.Release 2 clips and remove fascia mounted
switch cover.
2.Remove 2 screws securing switch carrier to
fascia.
3.Release switch carrier from fascia and
disconnect PDC multiplug.
4.Remove switch assembly from carrier.
Refit
1.Fit PDC switch to carrier.
2.Connect multiplug to PDC switch.
3.Secure switch carrier to fascia with screws.
4.Fit and secure switch cover.
Page 1004 of 1007
INSTRUMENTS
REPAIRS 88-5
Cowl - instrument - from 04MY
$% 88.20.02
Remove
1.Release 5 clips securing steering column
nacelle gaiter to the instrument cowl. Remove
gaiter for access to screws.
2.Remove 6 screws securing instrument cowl to
fascia.3.Release instrument cowl from fascia,
disconnect multiplugs and remove assembly.
NOTE: Do not carry out further dismantling if
component is removed for access only.
4.Remove switches and switch blanks from cowl.
Refit
1.Fit switches and switch blanks to cowl.
2.Fit steering column gaiter to instrument cowl.
3.Position cowl and connect multiplugs to
switches.
4.Fit cowl and tighten screws.
5.Fit and secure steering column gaiter to
nacelle.
M88 0363