MEF040DB
IBefore replacing Transfer control unit, perform Transfer
control unit input/output signal inspection and make sure
whether Transfer control unit functions properly or not.
(See page TF-55.)
Service NoticeNBTF00021) Before proceeding with disassembly, thoroughly clean the outside of the all-mode 4WD transfer. It is
important to prevent the internal parts from becoming contaminated by dirt or other foreign matter.
2) Disassembly should be done in a clean work area.
3) Use lint-free cloth or towels for wiping parts clean. Common shop rags can leave fibers that could inter-
fere with the operation of the all-mode 4WD transfer.
4) Place disassembled parts in order for easier and proper assembly.
5) All parts should be carefully cleaned with a general purpose, non-flammable solvent before inspection or
reassembly.
6) Gaskets, seals and O-rings should be replaced any time the all-mode 4WD transfer is disassembled.
7) It is very important to perform functional tests whenever they are indicated.
8) The valve body contains precision parts and requires extreme care when parts are removed and serviced.
Place removed parts in a parts rack in order to replace them in correct positions and sequences. Care will
also prevent springs and small parts from becoming scattered or lost.
9) Properly installed valves, sleeves, plugs, etc. will slide along bores in valve body under their own weight.
10) Before assembly, apply a coat of recommended ATF to all parts. Apply petroleum jelly to protect O-rings
and seals, and to hold bearings and washers in place during assembly. Do not use grease.
11) Extreme care should be taken to avoid damage to O-rings, seals and gaskets when assembling.
12) After overhaul, refill the transfer with new ATF.
13) When the all-mode 4WD transfer drain plug is removed, only some of the fluid is drained. Old all-mode
4WD transfer fluid will remain in torque converter and ATF cooling system. Always follow the procedures,
MA-22, ªChanging All-mode 4WD Transfer Fluidº.
Wiring Diagrams and Trouble DiagnosisNBTF0003When you read wiring diagrams, refer to the following:
IGI-11, ªHOW TO READ WIRING DIAGRAMSº
IEL-9, ªPOWER SUPPLY ROUTINGº
When you perform trouble diagnosis, refer to the following:
IGI-35, ªHOW TO FOLLOW TEST GROUPS IN TROUBLE DIAGNOSISº
IGI-24, ªHOW TO PERFORM EFFICIENT DIAGNOSIS FOR AN ELECTRICAL INCIDENTº
PRECAUTIONS
Precautions (Cont'd)
TF-4
