Page 360 of 2395
SAT428DA
13. Install torque converter.
a. Pour ATF into torque converter.
IApproximately 2 liters (2-1/8 US qt, 1-3/4 Imp qt) of fluid
are required for a new torque converter.
IWhen reusing old torque converter, add the same amount
of fluid as was drained.
SAT016B
b. Install torque converter while aligning notches and oil pump.
SAT017B
c. Measure distance A to check that torque converter is in proper
position.
Distance ªAº:
25.0 mm (0.984 in) or more
GI
MA
EM
LC
EC
FE
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
ASSEMBLY
Assembly (2) (Cont'd)
AT-355
Page 366 of 2395

Reverse Clutch Drum End PlayNBAT0170
Reverse clutch drum end play ªT2º 0.55 - 0.90 mm (0.0217 - 0.0354 in)
Thickness of oil pump thrust washerThickness mm (in) Part number*
0.9 (0.035)
1.1 (0.043)
1.3 (0.051)
1.5 (0.059)
1.7 (0.067)
1.9 (0.075)31528-21X01
31528-21X02
31528-21X03
31528-21X04
31528-21X05
31528-21X06
Removal and InstallationNBAT0171
Manual control linkageNumber of returning revolutions for lock nut 2
Lock nut tightening torque4.4 - 5.9 N´m
(0.45 - 0.60 kg-m, 39.1 - 52.1 in-lb)
Distance between end of converter housing and torque converter 25.0 mm (0.984 in) or more
*: Always check with the Parts Department for the latest parts information.
Shift Solenoid ValvesNBAT0217
Gear position1234
Shift solenoid valve A ON (Closed) OFF (Open) OFF (Open) ON (Closed)
Shift solenoid valve B ON (Closed) ON (Closed) OFF (Open) OFF (Open)
Solenoid ValvesNBAT0218
Solenoid valves Resistance (Approx.)WTerminal No.
Shift solenoid valve A 20 - 40 3
Shift solenoid valve B 20 - 40 2
Overrun clutch solenoid valve 20 - 40 4
Line pressure solenoid valve 2.5 - 5 6
Torque converter clutch solenoid valve 10 - 20 7
A/T Fluid Temperature SensorNBAT0219Remarks: Specification data are reference values.
Monitor item Condition Specification
A/T fluid tem-
perature
sensorCold [20ÉC (68ÉF)]
"
Hot [80ÉC (176ÉF)]Approximately 1.5V
"
Approximately 0.5VApproximately 2.5 kW
"
Approximately 0.3 kW
Turbine Revolution SensorNBAT0232
Terminal No. Resistance
1 2 2.4 - 2.8 kW
2 3 No continuity
1 3 No continuity
GI
MA
EM
LC
EC
FE
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
SERVICE DATA AND SPECIFICATIONS (SDS)
Reverse Clutch Drum End Play
AT-361
Page 369 of 2395

SBR686C
Precautions
PRECAUTIONSNBAX0001IWhen installing rubber parts, final tightening must be car-
ried out under unladen condition* with tires on ground.
*Fuel, radiator coolant and engine oil full. Spare tire, jack,
hand tools and mats in designated positions.
IUse flare nut wrench when removing and installing brake
tubes.
IAfter installing removed suspension parts, check wheel
alignment and adjust if necessary.
IAlways torque brake lines when installing.
Preparation
SPECIAL SERVICE TOOLSNBAX0002The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number
(Kent-Moore No.)
Tool nameDescription
ST29020001
(J24319-01)
Ball joint remover
NT694
Removing tie-rod outer end and lower ball
joint
a: 34 mm (1.34 in)
b: 6.5 mm (0.256 in)
c: 61.5 mm (2.421 in)
KV401021S0
(Ð)
Bearing race drift
NT153
Installing wheel bearing outer race
KV40105400
(J36001)
Wheel bearing lock nut
wrench
NT154
Removing and installing wheel bearing lock
nut
COMMERCIAL SERVICE TOOLSNBAX0003
Tool name Description
1 Flare nut crowfoot
2 Torque wrench
NT360
Removing and installing each brake piping
a: 10 mm (0.39 in)
Hub cap drift
NT115
Installing hub cap
a: 57 mm (2.24 in) dia.
b: 46 mm (1.81 in) dia.
FRONT AXLE
Precautions
AX-2
Page 384 of 2395

SBR686C
Precautions
PRECAUTIONSNBAX0023IWhen installing rubber parts, final tightening must be car-
ried out under unladen condition* with tires on ground.
*Fuel, radiator coolant and engine oil full. Spare tire, jack,
hand tools and mats in designated positions.
IUse flare nut wrench when removing and installing brake
tubes.
IAfter installing removed suspension parts, check wheel
alignment and adjust if necessary.
IAlways torque brake lines when installing.
Preparation
SPECIAL SERVICE TOOLSNBAX0024The actual shapes of Kent-Moore tools may differ from those of special service tools illustrated here.
Tool number
(Kent-Moore No.)
Tool nameDescription
KV40101000
(J25604-01)
Axle stand
NT159
Removing rear axle shaft
ST36230000
(J25840-A)
Sliding hammer
NT126
Removing rear axle shaft
ST38020000
(Ð)
Bearing lock nut wrench
NT160
Removing wheel bearing lock nut
HT72480000 or
HT72210000
(J25852-B)
Rear axle shaft bearing
puller
NT161
Removing wheel bearing
ST37840000
(Ð)
Rear axle shaft guide
NT162
Installing rear axle shaft
GI
MA
EM
LC
EC
FE
AT
TF
PD
SU
BR
ST
RS
BT
HA
SC
EL
IDX
REAR AXLE
Precautions
AX-17
Page 385 of 2395
COMMERCIAL SERVICE TOOLSNBAX0025
Tool name Description
1 Flare nut crowfoot
2 Torque wrench
NT360
Removing and installing each brake piping
a: 10 mm (0.39 in)
Rear axle oil seal drift
NT163
Installing oil seal
a: 74 mm (2.91 in) dia.
b: 68 mm (2.68 in) dia.
c: 10 mm (0.39 in)
Noise, Vibration and Harshness (NVH)
Troubleshooting
NBAX0035Refer to ªNoise, Vibration and Harshness (NVH) Troubleshootingº,
ªFRONT AXLEº, AX-3.
SMA525A
On-vehicle Service
REAR AXLE PARTSNBAX0026Check rear axle parts for excessive play, wear and damage.
1. Shake each rear wheel to check for excessive play.
2. Retighten all nuts and bolts to the specified torque.
Tightening torque: Refer to ªComponentsº, AX-19.
SRA755A
REAR WHEEL BEARINGNBAX00271. Check that wheel bearings operate smoothly.
2. Check axial end play.
Axial end play:
0mm(0in)
REAR AXLE
Preparation (Cont'd)
AX-18
Page 389 of 2395

SRA763A
6. Check wheel bearing preload.
a. Turn bearing cage (with respect to axle shaft) two or three
times. It must turn smoothly.
b. Attach spring gauge to bearing cage bolt (as shown at left) and
pull it at a speed of 10 rpm to measure preload.
Spring gauge indication:
6.9 - 48.1 N (0.7 - 4.9 kg, 1.5 - 10.8 lb)
SRA292A
7. Install new oil seal to rear axle housing using a suitable tool.
After installing new oil seal, coat sealing lip with multi-pur-
pose grease.
SRA012
8. Press ABS sensor rotor onto axle shaft until it contacts wheel
bearing lock nut.
9. Position axle shafts in rear axle housing with Tool as a guide.
Be careful not to damage oil seal.
SRA755A
10. Check axial end play.
a. Check that wheel bearings operate smoothly.
b. Check axial end play.
Axial end play:
0mm(0in)
Service Data and Specifications (SDS)
WHEEL BEARING (REAR)NBAX0032
Wheel bearing axial end play0mm(0in)
Wheel bearing lock nut tightening torque 245 - 314 N´m (25 - 32 kg-m, 181 - 231 ft-lb)
Wheel bearing preload measured at bearing cage bolt 6.9 - 48.1 N (0.7 - 4.9 kg, 1.5 - 10.8 lb)
REAR AXLE
Installation (Cont'd)
AX-22
Page 396 of 2395

SBR451D
Checking Brake Fluid LevelNBBR0006ICheck fluid level in reservoir tank. It should be between Max
and Min lines on reservoir tank.
IIf fluid level is extremely low, check brake system.
IIf the brake warning lamp comes on, check brake fluid level
switch and parking brake switch.
SBR389C
Checking Brake LineNBBR0007CAUTION:
If leakage occurs around joints, retighten or, if necessary,
replace damaged parts.
1. Check brake lines (tubes and hoses) for cracks, deterioration
or other damage. Replace any damaged parts.
2. Check for oil leakage by fully depressing brake pedal while
engine is running.
SBR419C
Changing Brake FluidNBBR0008CAUTION:
IRefill with new brake fluid ªDOT 3º.
IAlways keep fluid level higher than minimum line on res-
ervoir tank.
INever reuse drained brake fluid.
IBe careful not to splash brake fluid on painted areas; it
may cause paint damage. If brake fluid is splashed on
painted areas, wash it away with water immediately.
1. Clean inside of reservoir tank, and refill with new brake fluid.
2. Connect a vinyl tube to each air bleeder valve.
3. Drain brake fluid from each air bleeder valve by depressing
brake pedal.
4. Refill until brake fluid comes out of each air bleeder valve.
Use same procedure as in bleeding hydraulic system to refill
brake fluid.
Refer to ªBleeding Brake Systemº, BR-8.
GI
MA
EM
LC
EC
FE
AT
TF
PD
AX
SU
ST
RS
BT
HA
SC
EL
IDX
ON-VEHICLE SERVICE
Checking Brake Fluid Level
BR-7
Page 401 of 2395

InspectionNBBR0014CAUTION:
ICarefully monitor brake fluid level at master cylinder.
IUse new brake fluid ªDOT 3º.
IBe careful not to splash brake fluid on painted areas; it
may cause paint damage. If brake fluid is splashed on
paint areas, wash it away with water immediately.
IDepress pedal slowly when raising front brake pressure.
ICheck rear brake pressure 2 seconds after front brake
pressure reaches specified value.
IDisconnect harness connectors from ABS actuator and
electric unit before checking.
SBR212E
1. Park vehicle on a level surface with vehicle unloaded*.
* Fuel, radiator coolant and engine oil full. Spare tire, jack,
hand tools and mats in designated positions.
2. Press a lever to the stopper bolt, then check length ªBº as fol-
lows:
Length ªBº Reference (Length ªLº)
207.7 mm (8.18 in) 217.3 mm (8.56 in)
3. If length ªBº is not within specification, adjust sensor spring
length.
Removal and InstallationNBBR0015CAUTION:
IRefill with new brake fluid ªDOT 3º.
IBe careful not to splash brake fluid on painted areas; it
may cause paint damage. If brake fluid is splashed on
painted areas, wash it away with water immediately.
IDo not reuse Load Sensing Valve once it is disassembled.
IReplace damaged Load Sensing Valve as an assembly.
IWhen disassembling, apply multi-purpose grease to all
rubbing areas.
LOAD SENSING VALVE (4WD)
Inspection
BR-12