Page 845 of 2395
DTC Confirmation ProcedureNBEC0179NOTE:
If ªDTC Confirmation Procedureº has been previously conducted,
always turn ignition switch ªOFFº and wait at least 10 seconds
before conducting the next test.
SEF174Y
WITH CONSULT-IINBEC0179S011) Turn ignition switch ªONº.
2) Select ªDATA MONITORº mode with CONSULT-II.
3) Wait at least 10 seconds.
If the result is NG, go to ªDiagnostic Procedureº, EC-312.
If the result is OK, go to following step.
4) Check ªCOOLAN TEMP/Sº value.
If ªCOOLAN TEMP/Sº is less than 60ÉC (140ÉF), the result will
be OK.
If ªCOOLAN TEMP/Sº is above 60ÉC (140ÉF), go to the follow-
ing step.
5) Cool engine down until ªCOOLAN TEMP/Sº is less than 60ÉC
(140ÉF).
6) Wait at least 10 seconds.
7) If 1st trip DTC is detected, go to ªDiagnostic Procedureº,
EC-312.
WITH GSTNBEC0179S02Follow the procedure ªWith CONSULT-IIº above.
DTC P0180 FUEL TANK TEMPERATURE SENSOR
DTC Confirmation Procedure
EC-310
Page 849 of 2395

On Board Diagnosis LogicNBEC0610This diagnosis checks whether the engine coolant temperature is
extraordinary high, even when the load is not heavy.
When malfunction is detected, the malfunction indicator lamp (MIL)
will light up even in the first trip.
Malfunction is detected when engine coolant temperature is exces-
sively high under normal engine speed.
Possible CauseNBEC0611IThermostat
IImproper ignition timing
IEngine coolant temperature sensor
IBlocked radiator
IBlocked front end (Improper fitting of nose mask)
ICrushed vehicle frontal area (Vehicle frontal is collided but not
repaired)
IBlocked air passage by improper installation of front fog lamp
or fog lamps.
IImproper mixture ratio of coolant
IDamaged bumper
For more information, refer to ªMAIN 12 CAUSES OF
OVERHEATINGº, EC-319.
Overall Function CheckNBEC0612Use this procedure to check the overall function of the coolant
overtemperature enrichment protection check, a DTC might not be
confirmed.
WARNING:
Never remove the radiator cap when the engine is hot. Serious
burns could be caused by high-pressure fluid escaping from
the radiator.
Wrap a thick cloth around the cap. Carefully remove the cap
by turning it a quarter turn to allow built-up pressure to
escape. Then turn the cap all the way off.
SEF621W
WITH CONSULT-IINBEC0612S011) Check the coolant level and mixture ratio (using coolant tester)
in the reservoir tank and radiator.
Allow engine to cool before checking coolant level and
mixture ratio.
IIf the coolant level in the reservoir and/or radiator is below the
proper range, go to ªDiagnostic Procedureº, EC-316.
IIf the coolant mixture ratio is out of the range of 45 to 55%,
replace the coolant in the following procedure MA-14, ªChang-
ing Engine Coolantº.
a) Fill radiator with coolant up to specified level with a filling speed
DTC P0217 COOLANT OVERTEMPERATURE ENRICHMENT PROTECTION
On Board Diagnosis Logic
EC-314
Page 850 of 2395

of 2 liters per minute like pouring coolant from a kettle. Be sure
to use coolant with the proper mixture ratio. Refer to MA-12,
ªAnti-freeze Coolant Mixture Ratioº.
b) After refilling coolant, run engine to ensure that no water-flow
noise is emitted.
c) After checking or replacing coolant, go to step 3 below.
2) Ask the customer if engine coolant has been added. If it has
been added, go to ªDiagnostic Procedureº, EC-316. After
repair, go to the next step.
3) Start engine and let it idle.
4) Make sure that A/C switch is ªOFFº and air conditioner is not
operating. If NG, check air conditioner circuit. Refer to HA-30
or HA-35, ªTROUBLE DIAGNOSESº. After repair, go to the
next step.
5) Check for blocked coolant passage.
a) Warm up engine to normal operating temperature, then grasp
radiator upper hose and lower hose and make sure that cool-
ant flows.
If NG, go to ªDiagnostic Procedureº, EC-316. After repair, go
to the next step.
Be extremely careful not to touch any moving or adjacent
parts.
6) Check for blocked radiator air passage.
a) When market fog lamps have been installed, check for dam-
aged fans and clogging in the condenser and radiator.
b) Check the front end for clogging caused by insects or debris.
c) Check for improper fitting of front-end cover, damaged radia-
tor grille or bumper, damaged vehicle front.
If NG, take appropriate action and then go to the next step.
7) Check function of ECT sensor.
Refer to step 7 of ªDiagnostic Procedureº, EC-316.
If NG, replace ECT sensor and go to the next step.
8) Check ignition timing. Refer to basic inspection, EC-101.
Make sure that ignition timing is 15ɱ5É at idle.
If NG, adjust ignition timing and then recheck.
WITH GSTNBEC0612S021) Check the coolant level and mixture ratio (using coolant tester)
in the reservoir tank and radiator.
Allow engine to cool before checking coolant level and
mixture ratio.
IIf the coolant level in the reservoir and/or radiator is below the
proper range, and go to ªDiagnostic Procedureº, EC-316.
IIf the coolant mixture ratio is out of the range of 45 to 55%,
replace the coolant in the following procedure MA-14, ªChang-
ing Engine Coolantº.
a) Fill radiator with coolant up to specified level with a filling speed
of 2 liters per minute like pouring coolant from a kettle. Be sure
to use coolant with the proper mixture ratio. Refer to MA-12,
ªAnti-freeze Coolant Mixture Ratioº.
b) After refilling coolant, run engine to ensure that no water-flow
noise is emitted.
c) After checking or replacing coolant, go to step 3 below.
2) Ask the customer if engine coolant has been added. If it has
been added, go to ªDiagnostic Procedureº, EC-316. After
repair, go to the next step.
3) Start engine and let it idle.
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DTC P0217 COOLANT OVERTEMPERATURE ENRICHMENT PROTECTION
Overall Function Check (Cont'd)
EC-315
Page 851 of 2395

4) Make sure that A/C switch is ªOFFº and air conditioner is not
operating. If NG, check air conditioner circuit. Refer to HA-35
or HA-30, ªTROUBLE DIAGNOSESº. After repair, go to the
next step.
5) Check for blocked coolant passage.
a) Warm up engine to normal operating temperature, then grasp
radiator upper hose and lower hose and make sure that cool-
ant flows.
If NG, go to ªDiagnostic Procedureº, EC-316. After repair, go
to the next step.
Be extremely careful not to touch any moving or adjacent
parts.
6) Check for blocked radiator air passage.
a) When market fog lamps have been installed, check for dam-
aged fans and clogging in the condenser and radiator.
b) Check the front end for clogging caused by insects or debris.
c) Check for improper fitting of front-end cover, damaged radia-
tor grille or bumper, damaged vehicle front.
If NG, take appropriate action and then go to the next step.
7) Check function of ECT sensor.
Refer to step 6 of ªDiagnostic Procedureº, EC-316.
If NG, replace ECT sensor and go to the next step.
8) Check ignition timing. Refer to basic inspection, EC-101.
Make sure that ignition timing is 15ɱ5É at idle.
If NG, adjust ignition timing and then recheck.
Diagnostic ProcedureNBEC0614
1 CHECK COOLING SYSTEM FOR LEAK
Apply pressure to the cooling system with a tester, and check if the pressure drops.
Testing pressure: 157 kPa (1.6 kg/cm2, 23 psi)
CAUTION:
Higher than the specified pressure may cause radiator damage.
SLC754A
Pressure should not drop.
OK or NG
OK©GO TO 3.
NG©GO TO 2.
DTC P0217 COOLANT OVERTEMPERATURE ENRICHMENT PROTECTION
Overall Function Check (Cont'd)
EC-316
Page 853 of 2395
5 CHECK ENGINE COOLANT TEMPERATURE SENSOR
1. Remove engine coolant temperature sensor.
2. Check resistance between engine coolant temperature sensor terminals 1 and 2 as shown in the figure.
SEF304X
OK or NG
OK©GO TO 6.
NG©Replace engine coolant temperature sensor.
6 CHECK MAIN 12 CAUSES
If the cause cannot be isolated, go to ªMAIN 12 CAUSES OF OVERHEATINGº, EC-319.
©INSPECTION END
DTC P0217 COOLANT OVERTEMPERATURE ENRICHMENT PROTECTION
Diagnostic Procedure (Cont'd)
EC-318
Page 854 of 2395

Main 12 Causes of OverheatingNBEC0615
Engine Step Inspection item Equipment Standard Reference page
OFF 1IBlocked radiator
IBlocked condenser
IBlocked radiator grille
IBlocked bumperIVisual No blocking Ð
2ICoolant mixtureICoolant tester 50 - 50% coolant mixture See MA-11, ªRECOM-
MENDED FLUIDS AND
LUBRICANTSº.
3ICoolant levelIVisual Coolant up to MAX level
in reservoir tank and
radiator filler neckSee MA-14, ªChanging
Engine Coolantº.
4IRadiator capIPressure tester 59 - 98 kPa
(0.6 - 1.0 kg/cm
2,9-14
psi) (Limit)See LC-11, ªSystem
Checkº.
ON*
25ICoolant leaksIVisual No leaks See LC-11, ªSystem
Checkº.
ON*
26IThermostatITouch the upper and
lower radiator hosesBoth hoses should be
hotSee LC-16, ªThermostatº
and LC-19, ªRadiatorº.
ON*
17*5ICooling fanICONSULT-II Operating See trouble diagnosis for
DTC P0217 (EC-314).
OFF 8ICombustion gas leakIColor checker chemi-
cal tester 4 Gas ana-
lyzerNegative Ð
ON*
39ICoolant temperature
gaugeIVisual Gauge less than 3/4
when drivingÐ
ICoolant overflow to
reservoir tankIVisual No overflow during driv-
ing and idlingSee MA-14, ªChanging
Engine Coolantº.
OFF*
410ICoolant return from
reservoir tank to radia-
torIVisual Should be initial level in
reservoir tankSee MA-13, ªENGINE
MAINTENANCEº.
OFF 11ICylinder headIStraight gauge feeler
gauge0.1 mm (0.004 in) Maxi-
mum distortion (warping)See EM-42, ªInspectionº.
12ICylinder block and pis-
tonsIVisual No scuffing on cylinder
walls or pistonSee EM-63, ªInspectionº.
*1: Turn the ignition switch ON.
*2: Engine running at 3,000 rpm for 10 minutes.
*3: Drive at 90 km/h (55 MPH) for 30 minutes and then let idle for 10 minutes.
*4: After 60 minutes of cool down time.
*5: Cooling fan is not applied to this vehicle.
For more information, refer to LC-24, ªOVERHEATING CAUSE ANALYSISº.
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DTC P0217 COOLANT OVERTEMPERATURE ENRICHMENT PROTECTION
Main 12 Causes of Overheating
EC-319
Page 856 of 2395

SEF213Y
DTC Confirmation ProcedureNBEC0183CAUTION:
Always drive vehicle at a safe speed.
NOTE:
If ªDTC Confirmation Procedureº has been previously conducted,
always turn ignition switch ªOFFº and wait at least 10 seconds
before conducting the next test.
WITH CONSULT-IINBEC0183S011) Turn ignition switch ªONº, and select ªDATA MONITORº mode
with CONSULT-II.
2) Start engine and warm it up to normal operating temperature.
3) Turn ignition switch ªOFFº and wait at least 10 seconds.
4) Start engine again and drive at 1,500 to 3,000 rpm for at least
3 minutes.
Hold the accelerator pedal as steady as possible.
NOTE:
Refer to the freeze frame data for the test driving conditions.
5) If 1st trip DTC is detected, go to ªDiagnostic Procedureº,
EC-321.
WITH GSTNBEC0183S02Follow the procedure ªWith CONSULT-IIº above.
Diagnostic ProcedureNBEC0184
1 CHECK FOR INTAKE AIR LEAK
1. Start engine and run it at idle speed.
2. Listen for the sound of the intake air leak.
OK or NG
OK©GO TO 2.
NG©Discover air leak location and repair.
2 CHECK FOR EXHAUST SYSTEM CLOGGING
1. Stop engine and visually check exhaust tube, three way catalyst and muffler for dents.
OK or NG
OK©GO TO 3.
NG©Repair or replace it.
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DTC P0300 - P0306 NO.6-1CYLINDER MISFIRE, MULTIPLE CYLINDER
MISFIRE
DTC Confirmation Procedure
EC-321
Page 857 of 2395
3 PERFORM POWER BALANCE TEST
With CONSULT-II
1. Perform ªPOWER BALANCEº in ªACTIVE TESTº mode.
SEF190Y
2. Is there any cylinder which does not produce a momentary engine speed drop?
Without CONSULT-II
When disconnecting each ignition coil harness connector one at a time, is there any cylinder which does not produce a
momentary engine speed drop?
SEF975Y
YesorNo
Ye s©GO TO 5.
No©GO TO 4.
4 CHECK INJECTOR
Does each injector make an operating sound at idle?
MEC703B
YesorNo
Ye s©GO TO 5.
No©Check injector(s) and circuit(s). Refer to EC-616.
DTC P0300 - P0306 NO.6-1CYLINDER MISFIRE, MULTIPLE CYLINDER
MISFIRE
Diagnostic Procedure (Cont'd)
EC-322