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Indicated items Display Conditions
4WD-mode2WD
4WD shift switchIn ª2WDº position
AUTO In ªAUTOº position
LOCK In ª4Hº position
4L In ª4LOº position
Front wheel speed 0 - 255 km/h (0 - 158 MPH) 0 km/h (vehicle at standstill)
Rear wheel speed 0 - 255 km/h (0 - 158 MPH) 0 km/h (vehicle at standstill)
Shift ACTR operating 1,
Shift activating monitor 1OFF During normal operation
ON During shifts from ª4Hº to ª4LOº position
Shift ACTR operating 2,
Shift activating monitor 2OFF During normal operation
ON During shifts from ª4LOº to ª4Hº position
4WD fail lamp OFF During normal operation
ONDuring 2-second period (after key switch turned to ªONº) or
when system is out of order
Shift ACTR position sensing
switch 1OFF 4WD shift switch is in a position other than ª4LOº.
ON 4WD shift switch in ª4LOº position
Shift ACTR position sensing
switch 2OFF 4WD shift switch in ª4LOº position
ON 4WD shift switch is in a position other than ª4LOº.
2WD indicator lamp OFF Engine at rest or system out of order
ON Except the above condition
AUTO indicator lamp
OFFEngine at rest during 2WD-mode operation or system out of
order
ON4WD shift switch in ª4LOº or ª4Hº position and A/T selector
lever in ªAUTOº position
LOCK indicator lamp
OFFEngine at rest and A/T selector lever in ªAUTOº position during
2WD-mode operation or system out of order
ON 4WD shift switch in ª4Hº or ª4LOº position
4L indicator lamp
OFFEngine at rest and A/T selector lever in ªAUTOº position during
2WD-mode operation or system out of order
ON 4WD shift switch in ª4LOº position
WORK SUPPORTNBTF0012S06PurposeNBTF0012S0601When there is no problem with transfer and 4WD system, follow-
ing symptoms in ªAUTOº mode may be claimed by a customer.
ITight corner braking symptom after accelerator (throttle) open-
ing (Note 1)
IVibration when accelerating on a low road (snow-covered or
icy road) (Note 2)
It is possible to deal with these symptoms by changing
ªCLUTCH FORCE RELEASE LIMIT VALUEº. However, be
careful when changing the values because it may adversely
affect driving performance.
NOTE:
1) When the accelerator is slightly open (approx. 1/8) or fully
closed after being opened. The tight corner braking symptom
during idle creep driving with accelerator fully closed cannot be
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION
Trouble Diagnosis with CONSULT-II (Cont'd)
TF-38
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solved by this method. Refer to SYMPTOM 8, TF-108.
2) A slight shock is felt at a few hertz as if it were being pushed
lightly from behind.
SMT962D
CONSULT-II Setting ProcedureNBTF0012S06021. Turn ignition switch to ªOFFº position.
2. Connect CONSULT-II to data link connector, which is located
in instrument lower panel on driver side.
3. Turn ignition switch to ªONº position.
4. Touch ªSTARTº.
5. Touch ªALL MODE 4WDº.
SMT965D
6. Touch ªWORK SUPPORTº.
SMT967D
7. Select WORK ITEM by touching ªCLUTCH/F RLS LIM ADJº.
NOTE:
ªSTART TORQ OFFSET ADJº is displayed, but the transfer does
not have this function.
CLUTCH FORCE RELEASE LIMIT ADJUSTMENTNBTF0012S071.2 kg-m: Tight corner braking symptom is alleviated. However,
vibration may occur when accelerating on a low road (icy road,
etc.).
0.3 kg-m: Initial set value
0.2 kg-m: Do not set to this value because the tight corner braking
symptom will get worse.
GI
MA
EM
LC
EC
FE
AT
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION
Trouble Diagnosis with CONSULT-II (Cont'd)
TF-39
Page 2275 of 2395
SMT968D
1. Current CLUTCH FORCE RELEASE LIMIT value ª0.3 kg-mº
appears under ªCONDITION SETTINGº on CONSULT-II dis-
play.
2. Touch ª1.2º on the display.
SMT969D
3. Display changes to ªNOW ADJUSTINGº in a short time.
SMT970D
4. When clutch force release limit value is set to ª1.2 kg-mº, cur-
rent value ª0.3 kg-mº shown on display will be replaced by ª1.2
kg-mº and ªADJUSTING COMPLETEº will appear at the same
time. Clutch force release limit value setting is now complete.
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION
Trouble Diagnosis with CONSULT-II (Cont'd)
TF-40
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Terminal
No.Item Condition Judgement standard
31Transfer fluid tempera-
ture sensor
&
At 20ÉC (68ÉF) Approx. 1.5V
At 80ÉC (176ÉF) Approx. 0.5V
32 ABS signalWhen moving, use the CONSULT-II
pulse frequency measuirng func-
tion.*2
CAUTION:
Connect the diagnosis data link
cable to the vehicle diagnosis con-
nector.
*2: A circuit tester cannot be used to
test this item.Refer to the illustration
(SMT973D) at the end of
this section.
33Transfer shift relay
(High)While actuator is operating from ª4Hº
to ª4LOºBattery voltage
Actuator does not operate. Approx. 0V
34 Clutch pressure switch4WD shift switch is set to ªAUTOº or
ª4Hº, then A/T selector lever is set to
ªDº position. (wait detection system:
OFF)Battery voltage
4WD shift switch is set to ª2WDº,
ªAUTOº or ª4Hº, then A/T selector
lever is set to ªDº position. (wait
detection system: ON)Approx. 0V
35 Line pressure switch4WD shift switch is set to ª2WDº,
ªAUTOº or ª4Hº, then A/T selector
lever is set to ªDº position.Battery voltage
Ð Approx. 0V
36 CONSULT-II (RX) Ð Ð Ð
37 Tachometer
ÐRefer to EC-127, ªECM
Inspection Tableº.
38 Front revolution sensor
4WD shift switch is set to ª4Hº posi-
tion. A/T selector lever is set to ªDº
position.Approx. 1V [30 km/h (19
MPH)]
Voltage rises in
response to vehicle
speed.
TROUBLE DIAGNOSIS Ð GENERAL DESCRIPTION
Transfer Control Unit Terminals and Reference Value (Cont'd)
TF-58
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Diagnostic ProcedureNBTF0020
1 CHECK 4WD SOLENOID VALVE
SMT775D
Refer to ª4WD Solenoid Valve, Clutch Pressure Switch and Line Pressure Switchº, ªCOMPONENT INSPECTIONº, TF-111.
OK or NG
OK©GO TO 2.
NG©Check the following. If OK, repair or replace 4WD solenoid valve.
IContinuity of transfer sub-harness
Refer to ªTRANSFER TERMINAL CORD ASSEMBLY SUB-HARNESS CONNECTORº,
ªCOMPONENT INSPECTIONº, TF-114.
2 CHECK POWER SOURCE CIRCUIT
1. Turn ignition switch to ªOFFº position.
2. Disconnect transfer control unit harness connector.
3. Check resistance between transfer terminal cord assembly sub-harness connector terminal 6 and transfer control unit
harness connector terminal 10.
Resistance: 11.2 - 12.8W
SMT776D
OK or NG
OK©GO TO 3.
NG©Check the following.
ITransfer dropping resistor
Refer to ªTransfer Dropping Resistorº, ªCOMPONENT INSPECTIONº, TF-112.
IContinuity between transfer terminal cord assembly sub-harness connector terminal 6
and transfer control unit harness connector terminal 10.
4WD SOLENOID VALVE
Diagnostic Procedure
TF-64
Page 2315 of 2395
Diagnostic ProcedureNBTF0025
1 CHECK MALFUNCTION
Is this malfunction detected only while driving in reverse?
YesorNo
Ye s©CHECK A/T PNP SWITCH ªRº POSITION.
Refer to AT-99, ªDTC P0705 Park/Neutral Position Switchº.
No©GO TO 2.
2 CHECK OTHER MALFUNCTION
Are other malfunctions also detected by self-diagnosis and CONSULT-II?
Refer to ªTrouble Diagnosis without CONSULT-IIº, TF-27 and ªTrouble Diagnosis with CONSULT-IIº, TF-30.
YesorNo
Ye s©CHECK FOR OTHER MALFUNCTIONS.
(When other malfunctions are eliminated, clutch pressure switch malfunction display may
disappear.)
No©GO TO 3.
3 CHECK 2-4WD SHIFT SOLENOID VALVE AND 4WD SHIFT SWITCH CIRCUITS
Check 2-4WD shift solenoid valve and 4WD shift switch circuits.
OK or NG
OK©GO TO 4.
NG©Check, repair or replace faulty parts.
4 CHECK INPUT SIGNAL
WITH CONSULT-II©GO TO 5.
WITHOUT CONSULT-II©GO TO 6.
CLUTCH PRESSURE SWITCH
Diagnostic Procedure
TF-80
Page 2316 of 2395
5 CHECK INPUT SIGNAL
With CONSULT-II
1. Turn ignition switch to ªONº position.
2. Select ªECU INPUT SIGNALSº in Data Monitor.
3. Read out ON/OFF status of ªCL PRES SWº.
SMT788D
SMT977D
OK or NG
OK©GO TO 7.
NG©Check the following.
IContinuity between transfer control unit and transfer terminal cord assembly sub-har-
ness connector
ITransfer sub-harness
IClutch pressure switch
Refer to ª4WD Solenoid Valve, Clutch Pressure Switch and Line Pressure Switchº,
ªCOMPONENT INSPECTIONº, TF-111.
GI
MA
EM
LC
EC
FE
AT
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
CLUTCH PRESSURE SWITCH
Diagnostic Procedure (Cont'd)
TF-81
Page 2317 of 2395

6 CHECK INPUT SIGNAL
Without CONSULT-II
1. Turn ignition switch to ªONº position and set 4WD shift switch to ª4Hº position.
2. Check voltage between transfer control unit harness connector terminal 34 and body ground.
When 4WD shift switch is in ª2WDº:
Battery voltage should exist.
When 4WD shift switch is in ªAUTOº or ª4Hº and A/T selector lever is in ªDº:
ªWaitº operating: Battery voltage should exist.
ªWaitº not operating: Approx. 0 volts should exist.
SMT789D
SMT849D
OK or NG
OK©GO TO 7.
NG©Check the following.
IContinuity between transfer control unit and transfer terminal cord assembly sub-har-
ness connector
ITransfer sub-harness
IClutch pressure switch
Refer to ª4WD Solenoid Valve, Clutch Pressure Switch and Line Pressure Switchº,
ªCOMPONENT INSPECTIONº, TF-111.
7 PERFORM SELF-DIAGNOSIS AGAIN
1. Check hydraulic parts.
2. After driving for a while, perform self-diagnosis again. Refer to ªTrouble Diagnosis without CONSULT-IIº, TF-27.
OK or NG
OK©INSPECTION END
NG©1. Perform transfer control unit input/output signal inspection. Refer to ªTRANSFER
CONTROL UNIT INSPECTION TABLEº, TF-55.
2. If NG, recheck transfer control unit pin terminals for damage or loose connection with
harness connector.
CLUTCH PRESSURE SWITCH
Diagnostic Procedure (Cont'd)
TF-82