ABR190
InstallationNBBR0023CAUTION:
IRefill with new brake fluid ªDOT 3º.
INever reuse drained brake fluid.
1. Place master cylinder onto brake booster and secure mount-
ing nuts lightly.
2. Torque mounting nuts.
: 12 - 15 N´m (1.2 - 1.5 kg-m,9-11ft-lb)
3. Fill up reservoir tank with new brake fluid.
4. Plug all ports on master cylinder with fingers to prevent air
suction while releasing brake pedal.
5. Have driver depress brake pedal slowly several times until no
air comes out of master cylinder.
6. Fit brake lines to master cylinder.
7. Tighten flare nuts.
: 15 - 17 N´m (1.5 - 1.8 kg-m, 11 - 13 ft-lb)
8. Bleed air. Refer to ªBleeding Brake Systemº, BR-8.
MASTER CYLINDER
Installation
BR-18
SBR002A
SBR365AA
On-vehicle ServiceNBBR0024OPERATING CHECKNBBR0024S011. Depress brake pedal several times with engine off. After
exhausting vacuum, make sure there is no change in pedal
stroke.
2. Depress brake pedal, then start engine. If pedal goes down
slightly, operation is normal.
AIRTIGHT CHECKNBBR0024S021. Start engine, and stop it after one or two minutes. Depress
brake pedal several times slowly. Booster is airtight if pedal
stroke is less each time.
2. Depress brake pedal while engine is running, and stop engine
with pedal depressed. The pedal stroke should not change
after holding pedal down for30 seconds.
SBR368DA
RemovalNBBR0025CAUTION:
IBe careful not to splash brake fluid on painted areas; it
may cause paint damage. If brake fluid is splashed on
painted areas, wash it away with water immediately.
IBe careful not to deform or bend brake pipes, during
removal of booster.
SBR208E
InspectionNBBR0026OUTPUT ROD LENGTH CHECKNBBR0026S011. Apply vacuum of þ66.7 kPa (þ500 mmHg, þ19.69 inHg) to
brake booster with a hand vacuum pump.
2. Add preload of 19.6 N (2.0 kg, 4.4 lb) to output rod.
3. Check output rod length.
Specified length:
10.275 - 10.525 mm (0.4045 - 0.4144 in)
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BRAKE BOOSTER
On-vehicle Service
BR-19
SBR116BG
Installation=NBBR0027CAUTION:
IBe careful not to deform or bend brake pipes during instal-
lation of booster.
IReplace clevis pin if damaged.
IRefill with new brake fluid ªDOT 3º.
INever reuse drained brake fluid.
ITake care not to damage brake booster mounting bolt
thread when installing. Due to the narrow angle of
installation, the threads can be damaged by the dash
panel.
1. Before fitting booster, temporarily adjust clevis to dimension
shown.
2. Fit booster, then secure mounting nuts (brake pedal bracket to
brake booster) lightly.
3. Connect brake pedal and booster input rod with clevis pin.
4. Secure mounting nuts.
Specification: 13 - 16 N´m (1.3 - 1.6 kg-m,9-12ft-lb)
5. Install master cylinder. Refer to ªInstallationº in ªMASTER
CYLINDERº, BR-18.
6. Adjust brake pedal height and free play. Refer to ªAdjustmentº
in ªBRAKE PEDAL AND BRACKETº, BR-14.
7. Secure lock nut for clevis.
: 16 - 22 N´m (1.6 - 2.2 kg-m, 12 - 16 ft-lb)
8. Bleed air. Refer to ªBleeding Brake Systemº, BR-8.
BRAKE BOOSTER
Installation
BR-20
System ComponentsNBBR0090
SBR447EB
SBR124B
System DescriptionNBBR0091SENSORNBBR0091S01The sensor unit consists of a gear-shaped sensor rotor and a sen-
sor element. The element contains a bar magnet around which a
coil is wound. The front sensors are installed on the front spindles
and the rear sensors are installed on the rear spindles. As the
wheel rotates, the sensor generates a sine-wave pattern. The fre-
quency and voltage increase(s) as the rotating speed increases.
SBR668E
CONTROL UNIT (BUILT-IN ABS ACTUATOR AND
ELECTRIC UNIT)
NBBR0091S02The control unit computes the wheel rotating speed by the signal
current sent from the sensor. Then it supplies a DC current to the
actuator solenoid valve. It also controls ON-OFF operation of the
valve relay and motor relay. If any electrical malfunction should be
detected in the system, the control unit causes the warning lamp
to light up. In this condition, the ABS will be deactivated by the
control unit, and the vehicle's brake system reverts to normal
operation. (For control unit layout, refer to ABS ACTUATOR AND
ELECTRIC UNIT, BR-33.)
SBR482E
ABS ACTUATOR AND ELECTRIC UNITNBBR0091S03The ABS actuator and electric unit contains:
IAn electric motor and pump
ITwo relays
ISix solenoid valves, each inlet and outlet for
Ð LH front
Ð RH front
Ð Rear
IABS control unit
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DESCRIPTIONABS
System Components
BR-33
8. Vehicle Vibrates Excessively When ABS Is
Operating
=NBBR0078IWhile ABS is operating, brake pedal vibrates slightly. This is
not a problem.
IIf vehicle vibration is greater in the AUTO mode than in the
2WD mode, there is the possibility of failure in the communi-
cation line between the ABS control unit and transfer control
unit. Check and locate the cause of the problem.
1 INSPECTION START
Inspection for excessive vibration of vehicle
SBR508E
©GO TO 2.
2 CARRY OUT SELF-DIAGNOSIS
Perform self-diagnosis for the ABS actuator and electric unit and transfer control unit.
Are there any malfunctions?
Ye s©GO TO 3.
No©GO TO 4.
3 INSPECTION OR REPAIR
Inspect or repair the system according to the self-diagnostic item.
OK©GO TO 4.
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TROUBLE DIAGNOSES FOR SYMPTOMSABS
8. Vehicle Vibrates Excessively When ABS Is Operating
BR-77
SEF452Y
Idle Air Volume LearningNBEC0642
SEF454Y
SEF455Y
DESCRIPTIONNBEC0642S01ªIdle Air Volume Learningº is an operation to learn the idle air vol-
ume that keeps each engine within the specific range. It must be
performed under any of the following conditions:
IEach time IACV-AAC valve, throttle body or ECM is replaced.
IIdle speed or ignition timing is out of specification.
PRE-CONDITIONINGNBEC0642S02Before performing ªIdle Air Volume Learningº, make sure that all of
the following conditions are satisfied.
Learning will be cancelled if any of the following conditions are
missed for even a moment.
IBattery voltage: More than 12.9V (At idle)
IEngine coolant temperature: 70 - 99ÉC (158 - 210ÉF)
IPNP switch: ON
IElectric load switch: OFF
(Air conditioner, headlamp, rear window defogger)
On vehicles equipped with daytime running light systems, if
the parking brake is applied before the engine is started the
headlamp will not illuminate.
ICooling fan motor: Not operating
ISteering wheel: Neutral (Straight-ahead position)
IVehicle speed: Stopped
ITransmission: Warmed-up
For A/T models with CONSULT-II, drive vehicle until ªFLUID
TEMP SEº in ªDATA MONITORº mode of ªA/Tº system indi-
cates less than 0.9V.
For A/T models without CONSULT-II, drive vehicle for 10 min-
utes.
OPERATION PROCEDURENBEC0642S03With CONSULT-IINBEC0642S03011. Turn ignition switch ªONº and wait at least 1 second.
2. Turn ignition switch ªOFFº and wait at least 10 seconds.
3. Start engine and warm it up to normal operating temperature.
4. Check that all items listed under the topic ªPRE-CONDITION-
INGº (previously mentioned) are in good order.
5. Turn ignition switch ªOFFº and wait at least 10 seconds.
6. Start the engine and let it idle for at least 30 seconds.
7. Select ªIDLE AIR VOL LEARNº in ªWORK SUPPORTº mode.
8. Touch ªSTARTº and wait 20 seconds.
9. Make sure that ªCMPLTº is displayed on CONSULT-II screen.
If ªINCMPº is displayed, ªIdle Air Volume Learningº will not be
carried out successfully. In this case, find the cause of the
problem by referring to the NOTE below.
10. Rev up the engine two or three times. Make sure that idle
speed and ignition timing are within specifications.
ITEM SPECIFICATION
Idle speed 750±50 rpm (in ªPº or ªNº position)
Ignition timing 15ɱ5É BTDC (in ªPº or ªNº position)
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BASIC SERVICE PROCEDURE
Idle Air Volume Learning
EC-57
Component Parts and Harness Connector
Location
NBEL0161
SEL460X
System DescriptionNBEL0192The headlamp system for Canada vehicles contains a daytime light control unit that activates the high beam
headlamps at approximately half illumination whenever the engine is running. If the parking brake is applied
before the engine is started the daytime lights will not be illuminated. The daytime lights will illuminate once
the parking brake is released. Thereafter, the daytime lights will continue to operate when the parking brake
is applied.
And battery saver system is controlled by the headlamp battery saver control unit and smart entrance control
unit.
Power is supplied at all times
Ito headlamp LH relay terminals 1 and 3
Ithrough 15A fuse (No. 60, located in the fuse and fusible link box), and
Ito headlamp LH relay terminal 6
Ithrough 20A fuse (No. 32, located in the fuse and fusible link box), and
Ito headlamp RH relay terminals 1 and 3
Ithrough 15A fuse (No. 59, located in the fuse and fusible link box), and
Ito headlamp RH relay terminal 6
Ithrough 20A fuse (No. 31, located in the fuse and fusible link box), and
Ito headlamp battery saver control unit terminal 7, and
Ito smart entrance control unit terminal 10
Ithrough 7.5A fuse [No. 24, located in the fuse block (J/B)].
Ground is supplied
Ito daytime light control unit terminal 16,
Ito auto light control unit terminal 5 and
Ito headlamp battery saver control unit terminals 4 and 11.
When the ignition switch is in the ON or START position, power is also supplied
HEADLAMP (FOR CANADA) Ð DAYTIME LIGHT SYSTEM Ð
Component Parts and Harness Connector Location
EL-46
BATTERY SAVER CONTROLNBEL0192S02When the ignition switch is turned from ON (or START) to OFF (or ACC) positions while headlamps are
illuminated, The RAP signal is supplied to terminal 10 of the headlamp battery saver control unit from smart
entrance control unit terminal 5.
After counting 45 seconds by the RAP signal from the smart entrance control unit to headlamp battery saver
control unit, the ground supply to terminal 2 of headlamp LH and RH relays from headlamp battery saver con-
trol unit terminals 2 and 8 is terminated.
Then headlamps are turned off.
The headlamps are turned off when LH or RH door is opened even if 45 seconds have not passed after the
ignition switch is turned from ON (or START) to OFF (or ACC) positions while headlamps are illuminated.
When the lighting switch is turned from OFF to 2ND after headlamps are turned to off by the battery saver
control, ground is supply
Ito headlamp battery saver control unit terminals 5 and 13 from lighting switch terminal 11, and
Ito headlamp LH and RH relays terminal 2 from headlamp battery saver control unit terminals 2 and 8
Ithrough headlamp battery saver control unit terminals 3 and 9, and
Ithrough lighting switch terminal 12.
Then headlamps illuminate again.
AUTO LIGHT OPERATIONNBEL0192S03For auto light operation, refer to ªHEADLAMPº (EL-33).
DAYTIME LIGHT OPERATIONNBEL0192S04With the engine running, the lighting switch in the OFF or 1ST position and parking brake released, power is
supplied
Ithrough daytime light control unit terminals 3 and 7
Ito terminal 1 of RH headlamp
Ithrough terminal 2 of RH headlamp
Ito daytime light control unit terminal 9
Ithrough daytime light control unit terminal 6
Ito terminal 1 of LH headlamp.
Ground is supplied to terminal 2 of LH headlamp.
Ithrough daytime light control unit terminals 10 and 16
Ithrough body grounds E13 and E41.
Because the high beam headlamps are now wired in series, they operate at half illumination.
HEADLAMP (FOR CANADA) Ð DAYTIME LIGHT SYSTEM Ð
System Description (Cont'd)
EL-48