Page 199 of 2395

4 CHECK A/T FLUID TEMPERATURE SENSOR WITH TERMINAL CORD ASSEMBLY
1. Turn ignition switch to ªOFFº position.
2. Disconnect terminal cord assembly connector on the right side of transfer assmebly.
3. Check resistance between terminals 8 and 9 when A/T is cold [20ÉC (68ÉF)].
SAT697I
Is resistance approx. 2.5 kW?
Ye s©GO TO 7.
No©GO TO 5.
5 DETECT MALFUNCTIONING ITEM
1. Remove oil pan.
2. Check the following items:
IA/T fluid temperature sensor
Refer to ªComponent Inspectionº, AT-110.
IHarness of terminal cord assembly for short or open
OK or NG
OK©GO TO 7.
NG©Repair or replace damaged parts.
6 CHECK INPUT SIGNAL OF A/T FLUID TEMPERATURE SENSOR (WITHOUT CONSULT-II)
Without CONSULT-II
1. Start engine.
2. Check voltage between TCM terminal 47 and ground while warming up A/T.
Voltage:
Cold [20ÉC (68ÉF)]®Hot [80ÉC (176ÉF)]:
Approximately 1.5V®0.5V
SAT518J
OK or NG
OK©GO TO 4.
NG©GO TO 3.
DTC BATT/FLUID TEMP SEN (A/T FLUID TEMP SENSOR CIRCUIT AND TCM
POWER SOURCE)
Diagnostic Procedure (Cont'd)
AT-194
Page 279 of 2395

SAT360IA
Revolution Sensor ReplacementNBAT0210Ð 4WD MODEL ÐNBAT0210S011. Remove rear engine mounting member from side member
while supporting A/T with transfer case with jack. Tighten rear
engine mounting member to the specified torque. Refer to
EM-59, ªRear Engine Mountingº.
2. Lower A/T with transfer case as much as possible.
3. Remove revolution sensor from A/T.
4. Reinstall any part removed.
IAlways use new sealing parts.
SAT661I
Ð 2WD MODEL ÐNBAT0210S02IRemove revolution sensor from A/T.
IAlways use new sealing parts.
SAT136K
Turbine Revolution Sensor ReplacementNBAT02311. Remove A/T assembly, Refer to ªRemovalº, AT-277.
2. Remove turbine revolution sensor from A/T assembly upper
side.
3. Reinstall any part removed.
IAlways use new sealing parts.
SAT035E
Rear Oil Seal ReplacementNBAT0211Ð 4WD MODEL ÐNBAT0211S011. Remove transfer case from vehicle. Refer to TF-119, ªRemovalº.
2. Remove rear oil seal.
IDo not remove oil seal unless it is to be replaced.
3. Install rear oil seal.
IApply ATF before installing.
4. Reinstall any part removed.
ON-VEHICLE SERVICE
Revolution Sensor Replacement
AT-274
Page 280 of 2395

SAT544J
SAT546J
Rear Oil Seal and Companion Flange Oil Seal
Replacement
NBAT0212Ð 2WD MODEL ÐNBAT0212S01NOTE:
Replace rear extension assembly as a single unit because it can-
not be disassembled.
1. Remove propeller shaft. Refer to PD-4, ªComponentsº.
2. Remove exhaust mounting and mounting bracket.
3. Disconnect revolution and speedometer sensor harness con-
nector.
4. Support A/T assembly with a jack.
5. Remove rear engine mounting member. Tighten rear engine
mounting member to the specified torque. Refer to EM-59,
ªRear Engine Mountingº.
6. Remove rear extension assembly.
a. Remove parking gear and needle bearing.
CAUTION:
Insert your hand between rear extension and transmission
case. Detach rear extension assembly while holding parking
gear and needle bearing by hand.
7. Reinstall any part removed.
IAlways use new sealing parts.
SAT083J
Parking Components InspectionNBAT0213Ð 4WD MODEL ÐNBAT0213S011. Remove propeller shaft. Refer to PD-4, ªComponentsº.
2. Remove transfer case from vehicle. Refer to TF-119, ªRemovalº.
3. Remove A/T control cable bracket from transmission case.
SAT078B
4. Support A/T assembly with a jack.
5. Remove adapter case from transmission case.
6. Replace parking components if necessary.
7. Reinstall any part removed.
IAlways use new sealing parts.
GI
MA
EM
LC
EC
FE
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
ON-VEHICLE SERVICE
Rear Oil Seal and Companion Flange Oil Seal Replacement
AT-275
Page 282 of 2395

RemovalNBAT0214
SAT362IA
SAT163K
CAUTION:
When removing the A/T assembly from engine, first remove
the crankshaft position sensor (OBD) from the A/T assembly
lower side.
Be careful not to damage sensor edge.
Ð 4WD MODEL ÐNBAT0214S011. Remove battery negative terminal.
2. Remove exhaust front and rear tubes.
3. Remove fluid charging pipe from A/T assembly.
4. Remove oil cooler pipe from A/T assembly.
5. Plug up openings such as the fluid charging pipe hole, etc.
6. Remove propeller shaft. Refer to PD-4, ªComponentsº.
7. Remove transfer control linkage from transfer. Refer to TF-119,
ªRemovalº.
IInsert plug into rear oil seal after removing rear propeller
shaft.
IBe careful not to damage spline, sleeve yoke and rear oil
seal.
8. Remove A/T control cable from A/T assembly.
9. Disconnect A/T solenoid, PNP switch, turbine revolution, revo-
lution and speedometer sensor harness connectors.
SAT148K
10. Remove starter motor. Refer to SC-18, ªRemoval and Installa-
tionº.
11. Remove bolts securing torque converter to drive plate.
IRemove the bolts by turning crankshaft.
GI
MA
EM
LC
EC
FE
TF
PD
AX
SU
BR
ST
RS
BT
HA
SC
EL
IDX
REMOVAL AND INSTALLATION
Removal
AT-277
Page 283 of 2395

SAT801C
12. Support A/T and transfer assembly with a jack.
13. Remove rear engine mounting member from body and A/T
assembly. Tighten rear engine mounting member to the speci-
fied torque. Refer to EM-59, ªRear Engine Mountingº.
14. Remove bolts securing A/T assembly to engine.
ISecure torque converter to prevent it from dropping.
ISecure A/T assembly to a jack.
15. Lower A/T assembly with transfer.
SAT553J
SAT544J
Ð 2WD MODEL ÐNBAT0214S02CAUTION:
IDo not attach lifting cable to or place supporting fixture
under companion flange at rear of A/T (shown in the fig-
ure at left) when lifting/lowering A/T.
IBe sure to attach lifting cable to rear engine mounting or
dynamic damper location when lifting/lowering A/T.
1. Remove battery negative terminal.
2. Remove exhaust front and rear tubes.
3. Remove fluid charging pipe from A/T assembly.
4. Remove oil cooler pipe from A/T assembly.
5. Plug up openings such as the fluid charging pipe hole, etc.
6. Remove propeller shaft. Refer to PD-4, ªComponentsº.
7. Remove A/T control cable from A/T assembly.
8. Disconnect A/T and speedometer sensor harness connectors.
9. Remove starter motor. Refer to SC-18, ªRemoval and Installa-
tionº.
10. Remove gusset and rear plate cover securing engine to A/T
assembly.
11. Remove bolts securing torque converter to drive plate.
IRemove the bolts by turning crankshaft.
12. Support A/T assembly with a jack.
13. Remove rear engine mounting member from body and A/T
assembly. Tighten rear engine mounting member to the speci-
fied torque. Refer to EM-59, ªRear Engine Mountingº.
14. Remove bolts securing A/T assembly to engine.
15. Pull A/T assembly backwards.
ISecure torque converter to prevent it from dropping.
ISecure A/T assembly to a jack.
16. Lower A/T assembly.
SAT977H
InstallationNBAT0107IDrive plate runout
Maximum allowable runout:
Refer to EM-70, ªFLYWHEEL/DRIVE PLATE RUNOUTº.
If this runout is out of specification, replace drive plate with ring
gear.
REMOVAL AND INSTALLATION
Removal (Cont'd)
AT-278
Page 466 of 2395
8. Vehicle Vibrates Excessively When ABS Is
Operating
=NBBR0078IWhile ABS is operating, brake pedal vibrates slightly. This is
not a problem.
IIf vehicle vibration is greater in the AUTO mode than in the
2WD mode, there is the possibility of failure in the communi-
cation line between the ABS control unit and transfer control
unit. Check and locate the cause of the problem.
1 INSPECTION START
Inspection for excessive vibration of vehicle
SBR508E
©GO TO 2.
2 CARRY OUT SELF-DIAGNOSIS
Perform self-diagnosis for the ABS actuator and electric unit and transfer control unit.
Are there any malfunctions?
Ye s©GO TO 3.
No©GO TO 4.
3 INSPECTION OR REPAIR
Inspect or repair the system according to the self-diagnostic item.
OK©GO TO 4.
GI
MA
EM
LC
EC
FE
AT
TF
PD
AX
SU
ST
RS
BT
HA
SC
EL
IDX
TROUBLE DIAGNOSES FOR SYMPTOMSABS
8. Vehicle Vibrates Excessively When ABS Is Operating
BR-77
Page 467 of 2395
4 CHECK CIRCUIT
1. Disconnect connectors from ABS actuator and electric unit and transfer control unit. Check terminals for damage or
loose connection.
2. Check continuity between ABS actuator and electric unit connector terminal 13 and transfer control unit connector ter-
minal 32.
SBR509E
Does continuity exist?
Ye s©GO TO 5.
No©Check the following.
IHarness connectors E111, M143
IHarness for open or short between ABS actuator and electric unit and transfer control
unit
If NG, repair harness or connectors.
5 CHECK ABS OPERATING SIGNAL CIRCUIT
1. Reconnect only ABS actuator and electric unit connector.
2. Check continuity between transfer control unit connector terminal 32 and ground.
Continuity should not exist.
SBR510E
Does continuity exist?
Ye s©Replace ABS actuator and electric unit.
No©GO TO 6.
TROUBLE DIAGNOSES FOR SYMPTOMSABS
8. Vehicle Vibrates Excessively When ABS Is Operating (Cont'd)
BR-78
Page 468 of 2395
6 CHECK ABS OPERATING SIGNAL
1. Connect CONSULT-II to Data Link Connector.
2. Turn ignition switch ªONº. Set CONSULT-II in the active test mode to output an ABS operating signal.
(Refer to ªACTIVE TEST PROCEDUREº, ªCONSULT-II Inspection Procedureº, BR-47.)
3. An ABS operating signal lasts for 10 seconds. During the time the signal is being output, check resistance between
transfer control unit connector terminal 32 and ground.
Resistance: 0.5W, max.
SBR680E
Is resistance within specifications?
Ye s©CHECK transfer control unit.
Refer to TF-86, ªTROUBLE DIAGNOSIS FOR ABS OPERATION SIGNALº.
No©Replace ABS actuator and electric unit.
GI
MA
EM
LC
EC
FE
AT
TF
PD
AX
SU
ST
RS
BT
HA
SC
EL
IDX
TROUBLE DIAGNOSES FOR SYMPTOMSABS
8. Vehicle Vibrates Excessively When ABS Is Operating (Cont'd)
BR-79