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SMA525A
On-vehicle Service
FRONT SUSPENSION PARTSNBSU0005Check front axle and front suspension parts for excessive play,
cracks, wear and other damage.
1. Shake each front wheel to check for excessive play.
2. Retighten all axle and suspensions nuts and bolts to the speci-
fied torque.
Tightening torque:
Refer to ªComponentsº, SU-8.
SFA392B
3. Check strut (shock absorber) for oil leakage and other dam-
age.
4. Check suspension ball joint for grease leakage and ball joint
dust cover for cracks and other damage.
If ball joint dust cover is cracked or damaged, replace ball joint
assembly.
5. Check suspension ball joint end play.
a. Jack up front of vehicle and set the stands.
b. Clamp dial indicator onto transverse link and place indicator tip
on lower edge of brake caliper.
c. Make sure front wheels are straight and brake pedal is
depressed.
SFA745B
d. Place a pry bar between transverse link and knuckle.
e. While raising and releasing pry bar, observe maximum dial
indicator value.
Vertical end play:
0mm(0in)
If ball joint vertical end play exists, remove lower ball joint
assembly and recheck the ball joint. Refer to ªTranverse Link
and Lower Ball Jointº, SU-11.
SFA746B
6. Check spring height from top of wheelarch to ground using the
following procedure.
a. Park vehicle on a level surface with vehicle unladen*.
*: Fuel, radiator coolant and engine oil full. Spare tire, jack,
hand tools and mats in designated positions.
b. Check tires for proper inflation and wear (tread wear indicator
must not be showing).
c. Bounce vehicle up and down several times and measure
dimensions Hf and Hr. Refer to SDS, SU-14.
Spring height is not adjustable. If out of specification, check for
worn springs and suspension parts.
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FRONT SUSPENSION
On-vehicle Service
SU-5
Page 2221 of 2395

SFA975B
FRONT WHEEL ALIGNMENTNBSU0006Before checking front wheel alignment, be sure to make a prelimi-
nary inspection (Unladen*).
*: Fuel, radiator coolant and engine oil full. Spare tire, jack, hand
tools and mats in designated positions.
Preliminary InspectionNBSU0006S011. Check tires for wear and improper inflation.
2. Check wheels for deformation, cracks and other damage.
If deformed, remove wheel and check wheel runout.
NOTE:
Measure both the inner and outer sides for the radial runout and
lateral runout, and confirm the figures are within the standards.
Wheel runout (Dial indicator value):
Refer to SDS.
3. Check front wheel bearings for looseness.
4. Check front suspension for looseness.
5. Check steering linkage for looseness.
6. Check that front shock absorbers work properly.
7. Check vehicle posture (Unladen).
SFA894
Camber, Caster and Kingpin InclinationNBSU0006S02Camber, caster and kingpin inclination are preset at factory
and cannot be adjusted.
1. Measure camber, caster and kingpin inclination of both right
and left wheels with a suitable alignment gauge.
Camber, Caster and Kingpin inclination:
Refer to SDS, SU-13.
2. If camber, caster or kingpin inclination is not within
specification, inspect front suspension parts. Replace dam-
aged or worn out parts.
FRONT SUSPENSION
On-vehicle Service (Cont'd)
SU-6
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Service Data and Specifications (SDS)
GENERAL SPECIFICATIONS (FRONT)=NBSU0016
Suspension type Independent macpherson strut with coil spring
Strut typeDouble-acting hydraulic
Stabilizer barStandard equipment
WHEEL ALIGNMENT (UNLADEN*1)NBSU0017Unit: Degree minute (Decimal degree)
Applied modelAll
CamberMinimum þ0É35¢(þ0.58É)
Nominal 0É10¢(0.17É)
Maximum 0É55¢(0.92É)
Left and right differ-
ence45¢(0.75É) or less
CasterMinimum 2É15¢(2.25É)
Nominal 3É00¢(3.00É)
Maximum 3É45¢(3.75É)
Left and right differ-
ence45¢(0.75É) or less
Kingpin inclinationMinimum 13É35¢(13.58É)
Nominal 14É20¢(14.33É)
Maximum 15É05¢(15.08É)
Total toe-inDistance (A - B)Minimum 1 mm (0.04 in)
Nominal 2 mm (0.08 in)
Maximum 3 mm (0.12 in)
Angle (left plus right)Minimum 5¢(0.08É)
Nominal 10¢(0.17É)
Maximum 15¢(0.25É)
Wheel turning angle Full turn*2InsideMinimum 30É00¢(30.00É)
Nominal 33É00¢(33.00É)
Maximum 34É00¢(34.00É)
OutsideMinimum 28É00¢(28.00É)
Nominal 31É00¢(31.00É)
Maximum 32É00¢(32.00É)
*1: Fuel, radiator coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions.
*2: On power steering models, wheel turning force (at circumference of steering wheel) of 98 to 147 N (10 to 15 kg, 22 to 33 lb) with
engine idle.
LOWER BALL JOINTNBSU0018
Swinging force ªAº
(Measuring point: cotter pin hole of ball stud)7.8 - 76.5 N (0.8 - 7.8 kg, 1.8 - 17.2 lb)
Turning torque ªBº 0.5 - 4.9 N´m (5 - 50 kg-cm, 4.3 - 43.4 in-lb)
Vertical end play ªCº0mm(0in)
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FRONT SUSPENSION
Service Data and Specifications (SDS)
SU-13
Page 2229 of 2395
WHEELARCH HEIGHT (UNLADEN*)NBSU0019Unit: mm (in)
SFA746B
Applied model 245/70 R16 tire 245/65 R17 tire
Front (Hf)794 (31.26)
Rear (Hr)810 (31.89)
*: Fuel, radiator coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions.
WHEEL RUNOUT AVERAGE*NBSU0020Unit: mm (in)
Radial runout limit0.3 (0.012)
Lateral runout limit0.3 (0.012)
*: Wheel runout average = (Outside runout value + Inside runout value) x 0.5
FRONT SUSPENSION
Service Data and Specifications (SDS) (Cont'd)
SU-14
Page 2230 of 2395
SBR686C
Precautions
PRECAUTIONSNBSU0021IWhen installing rubber parts, final tightening must be car-
ried out under unladen condition* with tires on ground.
*Fuel, radiator coolant and engine oil full. Spare tire, jack,
hand tools and mats in designated positions.
IUse flare nut wrench when removing and installing brake
tubes.
IAfter installing removed suspension parts, check wheel
alignment and adjust if necessary.
IAlways torque brake lines when installing.
Preparation
COMMERCIAL SERVICE TOOLSNBSU0023
Tool name Description
1 Flare nut crowfoot
2 Torque wrench
NT360
Removing and installing each brake piping
a: 10 mm (0.39 in)
Noise, Vibration and Harshness (NVH)
Troubleshooting
NBSU0036Refer to ªNoise, Vibration and Harshness (NVH) Troubleshootingº,
ªFRONT SUSPENSIONº, SU-3.
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REAR SUSPENSION
Precautions
SU-15